Array Substrate Pad Stacking for LCD Panel Space Efficiency

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Solution Overview

Problem

As the resolution of LCD panels increases, the number of pads on the chip mounting area also increases, leading to a larger size of the LCD panel, necessitating a technique to enhance space utilization efficiency without expanding the panel size.

Innovation Solution

The array substrate incorporates a base substrate with input and output pad parts disposed at different layers within the chip mounting area, along with a pixel array and signal transmitting parts, allowing for a higher density of pads without increasing the panel size by utilizing space efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of pads on the chip mounting area is increased to improve resolution, then the resolution is improved, but the size of the LCD panel increases

Engineering Contradiction:
ImproveresolutionVSAvoidpanel size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent applies dimensionality change by stacking pad parts in different layers (first pad part on the first substrate, second pad part on the second substrate) rather than arranging all pads in a single plane. This vertical stacking in the third dimension allows increasing the number of pads without expanding the horizontal area of the chip mounting region, thereby improving resolution while maintaining compact panel size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nesting by placing the second pad part on the second substrate within the same chip mounting area where the first pad part is located on the first substrate. The pad structures are nested vertically within the same horizontal footprint, allowing dense packing of pads without increasing the overall panel dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the chip mounting area size is increased to accommodate more pads, then the number of pads increases, but the total size of the LCD panel increases

Engineering Contradiction:
Improvenumber of padsVSAvoidchip mounting area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The invention transitions from two-dimensional pad arrangement to three-dimensional stacking by placing pad parts on different substrates at different vertical levels. This enables accommodating a larger quantity of pads within the same chip mounting area footprint, increasing pad density without expanding the horizontal area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges the function of multiple pad parts (first pad part and second pad part) into a single integrated chip mounting area. By combining vertical stacking with horizontal integration, the system achieves high pad quantity within a compact mounting region.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7446844B2Array substrate and display apparatus having the same
Publication Date: 2008.11.04 SAMSUNG DISPLAY CO LTD
  • US7446844B2 patent drawing
  • US7446844B2 patent drawing
  • US7446844B2 patent drawing

AI summary

An array substrate includes a base substrate, an input pad part, a first output part, a second output pad part, a pixel array, and a signal transmitting part. The input pad part and the first output pad part are disposed at the chip mounting area of the base substrate. The second output pad part is also disposed at the chip mounting area, but disposed within a layer different from the first output pad part. The pixel array is disposed at an array area of the array substrate. The signal transmitting part is disposed at a signal transmitting area of the array substrate. Therefore, the first and second output pad parts are disposed at different layers, respectively, so that a space utilizing efficiency of the array substrate is enhanced.