Array Substrate Protrusion for Electric Field Isolation

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Solution Overview

Problem

High-resolution liquid crystal display devices face issues with electric field interference between adjacent pixel electrodes, leading to phenomena such as color mixing and light leakage due to the close proximity of pixel units, which affects the display quality.

Innovation Solution

An array substrate design featuring a protrusion between adjacent pixel electrodes, with a portion of the first insulating layer extending into the overlapping region of adjacent color filter units, effectively isolating the electric field and reducing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pixel unit size is reduced to increase resolution, then the number of pixel units per inch increases, but the electric field interference between adjacent pixel electrodes worsens

Engineering Contradiction:
ImproveresolutionVSAvoidelectric field interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a protrusion structure that divides the space between adjacent pixel electrodes into isolated regions. This segmentation prevents the electric field from one pixel electrode from interfering with adjacent pixel electrodes, thereby resolving the interference issue while maintaining high resolution

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusion acts as an intermediary structure between adjacent pixel electrodes. It physically separates the electric fields of neighboring pixels, serving as a barrier that prevents harmful electric field interference while allowing the pixel units to remain closely spaced for high resolution

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the distance between pixel electrodes is reduced to increase resolution, then more pixel units fit per inch, but phenomena such as color mixing and light leakage occur

Engineering Contradiction:
ImproveresolutionVSAvoidcolor mixing and light leakage
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The protrusion segments the liquid crystal layer into isolated regions above each pixel electrode. This segmentation prevents liquid crystal molecules from being affected by adjacent pixel electrodes' electric fields, thereby eliminating color mixing and light leakage while maintaining small pixel unit sizes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the harmful electric field interference from the system by introducing the protrusion structure. This removes the source of color mixing and light leakage, allowing high resolution to be achieved without these detrimental effects

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protrusion significantly reduces electric field interference between adjacent pixel electrodes, alleviating issues like color mixing and light leakage, thereby enhancing the display quality by improving the isolation effect on liquid crystal molecules.

Implementation Method 1

a protrusion is provided between adjacent first transparent electrodes, and a vertex of the protrusion is higher than an upper surface of the first transparent electrode... significantly reduces electric field interference between adjacent pixel electrodes

Methodology Applied
Scientific EffectElectric field isolation: Electric Field

Data Source

PatentUS10437094B2Array substrate and manufacturing method thereof, and display device
Publication Date: 2019.10.08 BOE TECHNOLOGY GROUP CO LTD
  • US10437094B2 patent drawing
  • US10437094B2 patent drawing
  • US10437094B2 patent drawing

AI summary

An array substrate and a manufacturing method thereof, and a display device are provided. The array substrate includes: a plurality of pixel units arranged in an array, each of the pixel units including a first transparent electrode and a color filter unit opposite to each other. A first insulating layer is disposed between the first transparent electrode and the color filter unit, a protrusion is provided between adjacent first transparent electrodes, and a vertex of the protrusion is higher than an upper surface of the first transparent electrode.