Array Substrate Repairing Line for Broken Data Lines

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Solution Overview

Problem

Large size display panels face issues with slow repairing speed and limited repair capacity due to broken data lines, often requiring peripheral circuits that can only handle a few broken lines, leading to incomplete charging and reduced display quality.

Innovation Solution

Incorporating a repairing line in each column of pixel units, isolated from the data lines, which can connect broken data lines to adjacent data lines for faster and more efficient repair, allowing for simultaneous charging of multiple pixel units without darkening pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If peripheral circuits are used to repair broken data lines, then repair capability is provided, but repair speed is slow and repair capacity is limited

Engineering Contradiction:
Improverepair capabilityVSAvoidrepair speed
Core Design Contradiction:
Ease of repairVSProductivity

Solution Approach 1:

The invention divides the display panel into multiple columns, each equipped with its own independent repairing line. This segmentation allows parallel repair operations across different columns, significantly increasing repair speed and capacity compared to using limited peripheral circuits for the entire panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from centralized peripheral circuit repair to distributed in-panel repairing lines, adding a spatial dimension to the repair architecture. By placing repairing lines within the display region rather than relying on external circuits, the system achieves faster and more scalable repair capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of repair

If peripheral circuits are used to repair broken data lines, then repair capability is provided, but repair capacity is limited to a few lines

Engineering Contradiction:
Improverepair capabilityVSAvoidrepair capacity
Core Design Contradiction:
Ease of repairVSAdaptability or versatility

Solution Approach 1:

The display panel is divided into multiple columns with independent repairing lines for each column. This segmentation enables the system to handle multiple broken data lines simultaneously across different columns, greatly expanding repair capacity beyond the limitation of a few peripheral circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each repairing line is designed to be universally applicable to its corresponding column, capable of repairing any broken data line within that column. This multi-functional design allows the system to adapt to various failure scenarios across the entire panel, significantly increasing overall repair capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of repair

If repairing is performed using peripheral circuits, then broken data lines can be repaired, but pixel darkening occurs during repair

Engineering Contradiction:
Improverepair capabilityVSAvoiddisplay quality
Core Design Contradiction:
Ease of repairVSIllumination intensity

Solution Approach 1:

The invention extracts the repair function from the peripheral circuits and relocates it to dedicated repairing lines within the display region. This separation allows repair operations to be performed independently in specific columns without affecting the display state of other regions, eliminating the need to darken pixels during repair.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The repairing lines act as intermediary structures between the broken data lines and the functional display pixels. By introducing these intermediate repair pathways, the system can restore data line connectivity without disrupting the normal operation and illumination of the display pixels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9502438B2Array substrate and manufacturing and repairing method thereof, display device
Publication Date: 2016.11.22 BOE TECHNOLOGY GROUP CO LTD
  • US9502438B2 patent drawing
  • US9502438B2 patent drawing
  • US9502438B2 patent drawing

AI summary

An array substrate and manufacturing thereof are provided. The array substrate comprises gate lines, first data lines, second data lines and N×M pixel units defined by the gate lines intersecting with the first data lines and the second data lines. A repairing line for each column of the pixel units is provided for a region at which at least one row of pixel units are located. Projections of two ends of the repairing line on the substrate respectively overlap with regions at which the first data line and the second data line of the same column of pixel units are located, and the repairing line is isolated from the first data line and the second data line.