Array Substrate Layout for Shallow-Via Optical Fingerprint Sensing

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Solution Overview

Problem

The integration of optical fingerprint technology with liquid crystal display panels is hindered by the need for optical sensors on array substrates, which increases process risks and reduces stability due to deeper via depths in exposure and etching processes.

Innovation Solution

The design of an array substrate with a PIN diode and specific layer configurations, including a third metal layer, insulating layers, and conductive layers, reduces the depth of connection holes between electrodes, thereby minimizing process risks and enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If optical sensors are fabricated on array substrate, then optical fingerprint technology can be applied to liquid crystal display panels, but the via depth increases causing process risk in exposure and etching

Engineering Contradiction:
Improveadaptability of optical fingerprint technologyVSAvoidvia depth control precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent divides the connection structure into multiple segments: upper conductive layer, intermediate conductive layers (second and third conductive layers), and lower metal part, connected through multiple vias (first via, second via, third via). This segmentation reduces the depth of each individual via while maintaining the overall connection, thereby reducing process risk in exposure and etching.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate conductive layers and additional vias to create a multi-dimensional connection path. Instead of a direct deep via connection, the structure uses multiple layers and intermediate connection points to achieve the same electrical connection through an extended dimensional path, reducing the depth burden on any single via.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If optical sensors are fabricated on array substrate, then optical fingerprint technology can be applied, but etching stability of optical sensor decreases

Engineering Contradiction:
Improveadaptability of optical fingerprint technologyVSAvoidetching stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The etching process is segmented into multiple stages corresponding to forming first via, second via, and third via at different depth levels. Each etching stage operates on a shallower depth with better process control, avoiding the need for a single deep etch that would compromise stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs preliminary protective measures by introducing intermediate conductive layers and insulating layers that protect the optical sensor structure during subsequent etching processes. The multi-layer structure provides mechanical support and process protection during manufacturing.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If via depth is increased to connect upper conductive layer and lower metal part, then electrical connection is achieved, but process risk in exposure and etching increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidease of exposure and etching process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The electrical connection is achieved through multiple shallow vias (first via, second via, third via) rather than a single deep via. Each via is easier to manufacture with standard exposure and etching processes, while the series connection of multiple vias maintains electrical connectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intermediate conductive layers (second conductive layer, third conductive layer) serve as mediators between the upper conductive layer and lower metal part. These intermediate layers provide connection points that reduce the depth requirement for individual vias, making the overall structure easier to manufacture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the stability and feasibility of the manufacturing process for optical sensors, enhancing the accuracy and sensitivity of fingerprint recognition in liquid crystal display panels.

Implementation Method 1

use a difference in an intensity of light reflected by valleys and ridges of a fingerprint into a sensing area of the display panel to convert different optical signals into electrical signals

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20240405033A1Array substrate, display panel, and electronic device
Publication Date: 2024.12.05 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US20240405033A1 patent drawing
  • US20240405033A1 patent drawing
  • US20240405033A1 patent drawing

AI summary

An array substrate, a display panel, and an electronic device are provided. The array substrate includes a substrate, a first conductive layer including a first connection part, a fourth insulating layer disposed on the first conductive layer and provided with a second via, and a second conductive layer disposed on the fourth insulating layer and in the second via. The second conductive layer includes a second electrode, and the second electrode is connected to the first connection part through the second via.