Array Substrate Layout for Shallow-Via Optical Fingerprint Sensing
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Solution Overview
Problem
The integration of optical fingerprint technology with liquid crystal display panels is hindered by the need for optical sensors on array substrates, which increases process risks and reduces stability due to deeper via depths in exposure and etching processes.
Innovation Solution
The design of an array substrate with a PIN diode and specific layer configurations, including a third metal layer, insulating layers, and conductive layers, reduces the depth of connection holes between electrodes, thereby minimizing process risks and enhancing stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If optical sensors are fabricated on array substrate, then optical fingerprint technology can be applied to liquid crystal display panels, but the via depth increases causing process risk in exposure and etching
Solution Approach 1:
The patent divides the connection structure into multiple segments: upper conductive layer, intermediate conductive layers (second and third conductive layers), and lower metal part, connected through multiple vias (first via, second via, third via). This segmentation reduces the depth of each individual via while maintaining the overall connection, thereby reducing process risk in exposure and etching.
Solution Approach 2:
The patent introduces intermediate conductive layers and additional vias to create a multi-dimensional connection path. Instead of a direct deep via connection, the structure uses multiple layers and intermediate connection points to achieve the same electrical connection through an extended dimensional path, reducing the depth burden on any single via.
2Adaptability or versatility
If optical sensors are fabricated on array substrate, then optical fingerprint technology can be applied, but etching stability of optical sensor decreases
Solution Approach 1:
The etching process is segmented into multiple stages corresponding to forming first via, second via, and third via at different depth levels. Each etching stage operates on a shallower depth with better process control, avoiding the need for a single deep etch that would compromise stability.
Solution Approach 2:
The patent employs preliminary protective measures by introducing intermediate conductive layers and insulating layers that protect the optical sensor structure during subsequent etching processes. The multi-layer structure provides mechanical support and process protection during manufacturing.
3Reliability
If via depth is increased to connect upper conductive layer and lower metal part, then electrical connection is achieved, but process risk in exposure and etching increases
Solution Approach 1:
The electrical connection is achieved through multiple shallow vias (first via, second via, third via) rather than a single deep via. Each via is easier to manufacture with standard exposure and etching processes, while the series connection of multiple vias maintains electrical connectivity.
Solution Approach 2:
Intermediate conductive layers (second conductive layer, third conductive layer) serve as mediators between the upper conductive layer and lower metal part. These intermediate layers provide connection points that reduce the depth requirement for individual vias, making the overall structure easier to manufacture.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration improves the stability and feasibility of the manufacturing process for optical sensors, enhancing the accuracy and sensitivity of fingerprint recognition in liquid crystal display panels.
Implementation Method 1
use a difference in an intensity of light reflected by valleys and ridges of a fingerprint into a sensing area of the display panel to convert different optical signals into electrical signals
Data Source
AI summary
An array substrate, a display panel, and an electronic device are provided. The array substrate includes a substrate, a first conductive layer including a first connection part, a fourth insulating layer disposed on the first conductive layer and provided with a second via, and a second conductive layer disposed on the fourth insulating layer and in the second via. The second conductive layer includes a second electrode, and the second electrode is connected to the first connection part through the second via.


