Array Substrate Signal Lines with Parallel Conductive Layers

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Solution Overview

Problem

As TFT-LCDs increase in size, signal delay issues become more significant due to high signal line resistance, which existing technologies have not adequately addressed.

Innovation Solution

The implementation of an array substrate with signal lines comprising multiple conductive layers in different layers, connected in parallel through vias, reduces resistance and minimizes signal delay by creating a simpler structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the size of TFT-LCD becomes larger, then the display area increases, but signal line resistance increases causing signal delay

Engineering Contradiction:
Improvedisplay areaVSAvoidsignal transmission reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent transitions from a single-plane signal line structure to a three-dimensional multi-layer structure. Signal lines are arranged in multiple conductive layers (first conductive layer, second conductive layer, third conductive layer) stacked vertically, connected by vias. This spatial redistribution reduces the effective path length and resistance while maintaining large display area coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If more conductive layers are added to reduce resistance, then signal transmission improves, but device complexity increases

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidsignal line structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The signal line system is segmented into multiple functional conductive layers: first conductive layer for initial signal distribution, second conductive layer for continued distribution, and third conductive layer for final connection to pixel electrodes. Each layer is separated by insulation layers and connected through vias, dividing the complex routing function into manageable segments that reduce overall resistance without creating excessive complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces signal line resistance, enhancing signal transmission speed and eliminating or reducing signal delay in TFT-LCDs, while maintaining a straightforward manufacturing process.

Implementation Method 1

forming a first conductive layer and a first insulation layer through deposition on a base substrate

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

forming a via, wherein the via are formed by etching the first insulation layer to form a via passing through the first insulation layer

Methodology Applied
Scientific EffectEtching: Ablation

Data Source

PatentUS9865622B2Array substrate and a method for manufacturing the same
Publication Date: 2018.01.09 BOE TECHNOLOGY GROUP CO LTD
  • US9865622B2 patent drawing
  • US9865622B2 patent drawing
  • US9865622B2 patent drawing

AI summary

An array substrate is disclosed. The array substrate comprises a base substrate (4) and signal lines on the base substrate (4). The signal lines comprises a plurality of conductive layers (11, 12) in different layers, and the plurality of conductive layers (11, 12) are provided with insulation layers (21) therebetween, and are connected in parallel through one or more vias (3). Embodiments of the present disclosure further disclose a method for manufacturing the array substrate.