Array Testing Device Voltage Distribution Noise Correction

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Solution Overview

Problem

Existing array testing methods face challenges in accurately detecting voltage distributions on array substrates due to noise caused by non-uniform distances between the modulator and the array substrate, leading to inaccuracies in measuring threshold voltages and voltage distributions.

Innovation Solution

An array testing device and method that includes a light source, modulator, polarizers, sensor, and image processor to detect and correct voltage distributions by resetting pixel voltages to a predetermined value, generating correction values, and applying them to measure threshold voltages, while accounting for noise from non-uniform distances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage distribution is detected using existing array testing methods, then measurement can be performed, but noise from non-uniform distances between modulator and array substrate reduces measurement precision

Engineering Contradiction:
Improvevoltage distribution detection precisionVSAvoidnoise from non-uniform distance
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by performing a first array test to measure voltage distribution before the actual threshold voltage measurement. The measured voltage distribution is then used to generate correction values that compensate for noise from non-uniform distances. This preliminary measurement and correction value generation eliminates the harmful noise effect before the main measurement process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using the voltage distribution measurement results to generate correction values that are then applied to subsequent measurements. The system continuously refines the measurement by feeding back the detected voltage distribution information and using it to adjust and correct future measurements, thereby improving precision over time.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If threshold voltage measurement is performed without correction, then testing process is simple, but measurement accuracy is reduced due to noise

Engineering Contradiction:
Improvethreshold voltage measurement accuracyVSAvoidtesting process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent performs preliminary actions including resetting pixel voltages to a predetermined value, conducting a first array test to measure voltage distribution, and generating correction values before performing the actual threshold voltage measurement. These preliminary steps establish a corrected baseline that improves measurement accuracy without significantly increasing overall process complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes parameters by resetting pixel voltages to a predetermined value and applying correction values derived from voltage distribution measurements. These parameter changes enable more accurate threshold voltage measurements by compensating for noise effects while maintaining a manageable testing process.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If pixel voltages are reset to predetermined value, then noise correction becomes possible, but additional testing steps are required

Engineering Contradiction:
Improvearray testing reliabilityVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent resets pixel voltages to a predetermined value as a preliminary action before conducting the first array test. This resetting enables subsequent voltage distribution measurement and correction value generation, improving testing reliability. The time investment in this preliminary step is offset by the elimination of noise-related measurement errors in subsequent tests.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses feedback by measuring voltage distribution after resetting pixel voltages, generating correction values from these measurements, and applying the correction values to improve subsequent measurements. This feedback loop enhances reliability by continuously refining measurements based on actual voltage distribution data.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the precision of array testing by reducing noise and ensuring accurate detection of voltage distributions and threshold voltages, enhancing the reliability of array testing processes.

Implementation Method 1

a light source for providing light to an array substrate

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

a modulator for modulating an optical characteristic of light having passed through the array substrate

Methodology Applied
Scientific EffectOptical modulation: Phase Modulation

Implementation Method 3

a sensor for receiving the light modulated by the modulator and generating image information on the array substrate

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 4

an image processor for detecting a voltage distribution formed on the array substrate surface by analyzing the image information

Methodology Applied
Scientific EffectImage processing: Image Processing

Implementation Method 5

a first polarizer for polarizing light output by the light source in a first polarization direction and irradiating it to the array substrate

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 6

a second polarizer for polarizing the light modulated by the modulator in a second polarization direction and irradiating it to the sensor

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS9230474B2Array testing method and device
Publication Date: 2016.01.05 SAMSUNG DISPLAY CO LTD
  • US9230474B2 patent drawing
  • US9230474B2 patent drawing
  • US9230474B2 patent drawing

AI summary

A method for testing an array, by using an array testing device for detecting a voltage distribution formed on an array substrate, includes resetting pixel voltages of a plurality of pixel circuits formed on the array substrate with a predetermined voltage, detecting the voltage distribution of the array substrate, generating a correction value for correcting the voltage distribution of the array substrate, and measuring a threshold voltage of a driving transistor included in the plurality of pixel circuits formed on the array substrate by applying the correction value.