Artepillin C Synthesis via Two-Step Alkylation and Purification

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Solution Overview

Problem

Current methods for synthesizing artepillin C face issues such as low purity, high toxicity of solvents, cumbersome processes, and low yield, making them unsuitable for mass production and commercial use due to the need for expensive initiators and time-consuming reactions.

Innovation Solution

A novel synthesis method involving two reaction steps: the first step mixes a compound A with 3,3-dimethylallyl bromide in the presence of a base initiator, followed by a second step where the intermediate is dissolved in an aqueous alcohol solution with an alkali metal salt, both optimized for reaction times and solvents like toluene and dimethylformamide, with subsequent purification using normal phase column chromatography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional extraction methods are used to obtain artepillin C from Brazilian propolis, then the process is simple, but the purity cannot be improved and serious loss of artepillin C and flavonoids occurs

Engineering Contradiction:
Improvepurity of artepillin CVSAvoidloss of artepillin C and flavonoids
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The patent uses organic solvent treatment to extract and remove waxy components from propolis. This extraction process selectively removes impurities while preserving artepillin C and flavonoids, thereby improving purity without significant loss of active ingredients

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent optimizes reaction parameters including solvent type, temperature, and reaction time to maximize the purity of artepillin C while minimizing loss. By carefully controlling these parameters, the synthesis process achieves high purity product with reduced material loss

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional synthesis methods are used to prepare artepillin C, then the process can be controlled, but the process is cumbersome, reaction time is long, and final yield is low

Engineering Contradiction:
Improveyield of artepillin CVSAvoidreaction time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent divides the synthesis process into distinct reaction steps with specific intermediates. This segmentation allows for optimization of each step individually, reducing overall reaction time and improving yield by eliminating unnecessary intermediate steps present in conventional methods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary optimization of reaction conditions including solvent selection and catalyst preparation before the main synthesis. This preliminary action ensures that the subsequent reaction proceeds efficiently with shorter reaction time and higher yield

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional synthesis methods are used to prepare artepillin C, then the process can be carried out, but expensive initiators and high toxicity of reaction solvents are required

Engineering Contradiction:
Improvequality control of artepillin CVSAvoidtoxicity of reaction solvents
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces expensive initiators with more economical alternatives that achieve the same or better results. By using cost-effective reagents and solvents, the process maintains reliability while reducing cost and toxicity concerns

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the parameters of the synthesis process including solvent type and reaction conditions to use less toxic alternatives. By optimizing these parameters, the process maintains high quality control and reliability while reducing harmful factors associated with conventional solvents

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the synthesis process, increases purity, and allows for mass production of artepillin C, achieving high yields and overcoming the limitations of existing methods.

Implementation Method 1

a first reaction step: in the presence of a base initiator, a compound A shown in formula I and 3,3-dimethylallyl bromide are mixed, and the reaction continues for a first reaction time and is stopped to generate a first reaction product, which includes an intermediate of artepillin C

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

a second reaction step: the intermediate of artepillin C is dissolved in an aqueous alcohol solution and then mixed with an alkali metal salt, and the reaction continues for a second reaction time to generate a second reaction product, which includes artepillin C

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

subsequent purification using normal phase column chromatography

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11739044B2Method for synthesizing artepillin C and intermediate compound thereof
Publication Date: 2023.08.29 GWOXI STEM CELL APPL TECH CO LTD
  • US11739044B2 patent drawing
  • US11739044B2 patent drawing
  • US11739044B2 patent drawing

AI summary

The present invention relates to a method for synthesizing artepillin C and a synthetic method for synthesizing an intermediate compound for use in preparing artepillin C. The structural formula of artepillin C is shown in the following formula (IV), and the intermediate compound is shown in the following formula (II). The synthesis method includes the following steps: a first reaction step: in the presence of a base initiator, a compound A shown in formula I and 3,3-dimethylallyl bromide are mixed, the reaction continues for a first reaction time and is stopped to generate an intermediate of artepillin C shown in formula II; and a second reaction step: the intermediate of artepillin C is dissolved in an aqueous alcohol solution and then mixed with an alkali metal salt, and the reaction continues for a second reaction time to generate artepillin C.