Patient-Selectable Joint Arthroplasty Templates for Accurate Bone Cuts

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Solution Overview

Problem

Current joint arthroplasty techniques face challenges in achieving accurate cuts and alignment due to differences in thickness and curvature between cartilage and underlying bone, leading to difficulties in integrating prosthetic implants and resulting in long-term complications such as loosening and limited therapeutic options.

Innovation Solution

The development of surgical tools featuring templates with contact surfaces that conform to the joint's anatomy, including guide apertures for directing surgical instruments, and attachment mechanisms that allow for rotation relative to anatomical and biomechanical axes, enabling precise cuts and improved alignment during joint repair procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional joint arthroplasty techniques are used, then the surgical procedure can be performed, but accurate cuts and alignment are difficult to achieve due to differences in thickness and curvature between cartilage and underlying bone

Engineering Contradiction:
Improveaccuracy of bone cuts and alignmentVSAvoidcomplexity of surgical tools
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The surgical template is pre-configured with contact surfaces that match the specific patient's cartilage thickness and curvature characteristics before surgery. This preliminary customization allows the template to guide accurate bone cuts and alignment without requiring complex intraoperative adjustments, resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The surgical template acts as an intermediary device between the cartilage surface and the bone cutting instruments. It transfers the anatomical information from the cartilage surface to guide the cutting tools, enabling accurate alignment despite the thickness and curvature variations between cartilage and bone, without requiring the instruments themselves to be complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional surgical tools are used, then the procedure can be completed, but integration of prosthetic implants is difficult resulting in long-term complications such as loosening

Engineering Contradiction:
Improvelong-term stability of implantVSAvoidease of implant integration
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The template is designed in advance to incorporate the specific anatomical features of the patient's joint, including contact surfaces that match the cartilage curvature and thickness. This preliminary customization ensures that the bone cuts and implant positioning will be optimally aligned for long-term stability, making the implant integration process straightforward and reliable.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The template provides localized contact surfaces that precisely match the specific anatomical region being operated on, rather than using a generic tool. This local customization ensures accurate alignment at the critical implant-bone interface, improving long-term stability while simplifying the integration process for that specific location.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If templates with conforming contact surfaces are used, then accuracy of bone cuts is enhanced, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of bone cutsVSAvoidcomplexity of template structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The template's contact surfaces are created as copies or replicas of the patient's actual cartilage surface geometry, obtained through preoperative imaging or intraoperative scanning. This copying approach captures the necessary anatomical information without requiring the template to contain complex active mechanisms, achieving high accuracy through geometric replication rather than mechanical complexity.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS9579110B2Patient selectable joint arthroplasty devices and surgical tools
Publication Date: 2017.02.28 CONFORMIS INC
  • US9579110B2 patent drawing
  • US9579110B2 patent drawing
  • US9579110B2 patent drawing

AI summary

Disclosed herein are tools for repairing articular surfaces repair materials and for repairing an articular surface. The surgical tools are designed to be customizable or highly selectable by patient to increase the speed, accuracy and simplicity of performing total or partial arthroplasty.