Arthroscopic Probe Cooling via Rotating Sleeve Windows

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current arthroscopic shavers with RF electrodes lack an effective cooling mechanism during electrosurgical modes, which can lead to inefficiencies and potential tissue damage due to overheating during procedures like subacromial decompression and arthroscopic resection.

Innovation Solution

The design incorporates a shaft assembly with a motor-driven inner sleeve and outer sleeve that allows for fluid aspiration and cooling during electrosurgical operations by creating a flow aperture when the cutting windows are out of alignment, enabling continuous fluid flow and tissue debris filtration, while the inner sleeve is stopped to allow RF energy application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rotatable cutter and RF electrode are combined in a single probe for dual functionality, then versatility and efficiency are improved, but cooling capability during electrosurgical mode deteriorates due to blocked fluid flow paths

Engineering Contradiction:
Improvedual functionalityVSAvoidcooling capability
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The probe is segmented into distinct functional zones: a cutting mode where the rotatable cutter engages tissue with windows aligned, and an electrosurgical mode where the RF electrode engages tissue with windows misaligned. This segmentation allows each mode to have optimized fluid flow characteristics without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The probe dynamically transitions between cutting and electrosurgical modes by rotating the inner sleeve to align or misalign the windows. This dynamic reconfiguration enables the same probe structure to provide both cooling during cutting and controlled fluid flow during electrosurgical operation, resolving the cooling capability deterioration.

Inventive Principle:
Principle #15Dynamics

2Productivity

If negative pressure is applied continuously for tissue aspiration during cutting mode, then tissue removal efficiency is improved, but fluid flow for cooling during electrosurgical mode deteriorates

Engineering Contradiction:
Improvetissue removal efficiencyVSAvoidfluid flow
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system employs periodic alternation between cutting mode (with negative pressure aspiration) and electrosurgical mode (with fluid flow for cooling). The controller manages this periodic switching, ensuring that negative pressure is applied only when windows are aligned for cutting, and fluid flow is maintained when windows are misaligned for electrosurgical operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes operational parameters (negative pressure magnitude, fluid flow rate) based on the current mode. During cutting mode, high negative pressure is applied for efficient tissue removal. During electrosurgical mode, negative pressure is reduced or eliminated to allow adequate fluid flow for cooling, thus resolving the conflict between tissue removal efficiency and fluid flow quantity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the probe is cooled during electrosurgical operation, then procedural safety is improved, but device complexity increases due to additional cooling mechanisms

Engineering Contradiction:
Improveprocedural safetyVSAvoidcooling mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The probe's existing structural components (outer sleeve, inner sleeve, windows, extraction channel) serve dual purposes: they enable cutting function and simultaneously provide the fluid flow path for cooling during electrosurgical mode. No additional cooling mechanisms are required; the probe's own structure provides the cooling function, thus improving safety without significantly increasing complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances tissue cutting and removal efficiency by maintaining a cooled environment, preventing overheating and improving procedural safety and effectiveness by ensuring continuous fluid flow and effective RF energy delivery.

Implementation Method 1

a negative pressure is typically applied to the probe to draw tissue into a cutting window and thereafter suction tissue chips out through an extraction channel

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

there would be no negative pressure applied and no fluid flow through the probe... The shaft assembly is further configured to form a flow aperture in a distal portion thereof when the inner cutting window and the outer cutting window are out of alignment, allowing a cooling fluid flow through the shaft assembled

Methodology Applied
Scientific EffectFluid flow cooling: Convection

Implementation Method 3

radiofrequency electrode suitable for ablation and/or coagulation

Methodology Applied
Scientific EffectRadiofrequency ablation: Dielectric Heating

Data Source

PatentUS12178497B2Arthroscopic devices and methods
Publication Date: 2024.12.31 RELIGN CORP
  • US12178497B2 patent drawing
  • US12178497B2 patent drawing
  • US12178497B2 patent drawing

AI summary

A resecting probe includes a shaft assembly having an outer sleeve and an inner sleeve. The outer sleeve has an axial bore and an outer window in a distal side thereof, and the inner sleeve has an axial extraction channel and inner window in a distal side thereof. The inner sleeve is rotationally disposed in the axial bore of the outer sleeve to allow the inner sleeve window to be rotated in and out of alignment with the outer sleeve window, and the shaft assembly forms a flow aperture in a distal portion when the inner cutting window and the outer cutting window are out of alignment. An electrode is carried on the inner sleeve, and a motor drive is coupled to rotate the inner sleeve relative to the outer sleeve. A controller is coupled to the motor drive and controls rotation of the inner sleeve and can stop rotation of the inner sleeve in a stop position where the outer and inner windows are out of alignment, providing the flow aperture to allow cooling of fluid in a working space and cooling of the probe handpiece during use.