Article Carrier Retention Structure With Bridged Cover Panel

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Solution Overview

Problem

Existing packaging cartons require improvements in material efficiency, structural strength, and secure article retention while allowing for display and protection of the contents.

Innovation Solution

The article engaging carrier features a main panel with article retention structures defined by engaging teeth and a cover panel connected by bridging strips, optionally with stopper tabs, to securely hold articles and provide protection or display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If cartons are formed from minimal material to reduce cost and environmental impact, then material efficiency improves, but structural strength and article retention capability deteriorate

Engineering Contradiction:
Improvematerial wasteVSAvoidcarton strength
Core Design Contradiction:
Loss of substanceVSStrength

Solution Approach 1:

The carrier is segmented into distinct functional components: a main panel forming the carrier body, multiple article retention structures with engaging teeth for securing articles, and a separate cover panel that can be detached. This segmentation allows each component to be optimized for its specific function while using minimal material overall.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The article retention structures incorporate movable engaging teeth that can flex and adapt to different article shapes and sizes. The bridging strips connecting the cover panel to the main panel allow for dynamic movement and adjustment, enabling the structure to maintain strength while using less material.

Inventive Principle:
Principle #15Dynamics

2Reliability

If article retention structures are designed to securely hold articles, then article retention capability improves, but device complexity increases

Engineering Contradiction:
Improvearticle retentionVSAvoidcarrier structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cover panel is merged with the article retention structures through bridging strips, creating an integrated assembly that functions as a unified unit. The engaging teeth are integrated directly into the article retention structures, eliminating the need for separate fastening mechanisms and reducing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover panel serves multiple functions: it protects the upper end of articles, provides a surface for display information, and can be detached for access. The article retention structures with engaging teeth can accommodate various article types and sizes, making the carrier universally applicable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If a cover panel is added to protect and display articles, then protection and display capability improve, but material usage and device complexity increase

Engineering Contradiction:
Improvearticle protectionVSAvoidmaterial usage
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The cover panel is constructed as a thin, flexible structure that provides adequate protection for articles while minimizing material usage. The bridging strips connecting the cover to the main panel use minimal material to achieve the necessary structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The cover panel simultaneously provides protection for articles, a surface for displaying information, and can be configured in various ways depending on the application. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12492054B2Article engaging structure, article carrier, and blank for forming the same
Publication Date: 2025.12.09 WESTROCK PACKAGING SYSTEMS LLC
  • US12492054B2 patent drawing
  • US12492054B2 patent drawing
  • US12492054B2 patent drawing

AI summary

Aspects of the disclosure relate to an article engaging device (390; 490; 590), an article carrier (90; 190) for packaging one or more articles and to a blank (10; 110; 210; 310; 410; 510) for forming the device or carrier. The device or carrier comprises a main panel (12; 112; 212; 312; 412; 512) including an article retention structure (RT; RT1, RT2) having an article receiving opening defined in part by a plurality of engaging teeth (40a, 40b, 40c, 40d, 40e; 140b, 140c, 140e; 240b, 246, 250; 340a, 340c, 340e; 440a, 440c, 440e; 540a, 540e, 540f). The article retention structures (RT; RT1, RT2) comprise a cover panel (14; 114; 214; 314; 414; 514) coupled to the main panel (12; 112; 212; 312; 412; 512) by at least one, two or more bridging strips (42; 142; 242; 342; 442; 542). Each bridging strip (42; 142; 242; 342; 442; 542) extends from an engaging or connecting tooth (40c, 40d; 140c; 240c; 340c; 440c; 540e) and is directly connected to the cover panel (14; 114; 214; 314; 414; 514).