Article Transport Route Setting for Future Congestion Avoidance

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Solution Overview

Problem

Existing article transport facilities may set routes based on uniform criteria, leading to a situation where a route that reaches the destination in a shorter time is not selected, as the presence of many other vehicles on the set route can affect actual transit times.

Innovation Solution

The controller adjusts link costs using a separation adjustment value that decreases with increasing separation index, considering the influence of other vehicles on the route, to determine a set route that minimizes future congestion and optimizes transit time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the set route is determined based on the shortest route length among candidate routes, then the route planning is simple and efficient, but the actual transit time may be longer due to vehicle congestion on the selected route

Engineering Contradiction:
Improveroute planning efficiencyVSAvoidactual transit time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent changes the parameter used for route evaluation from static route length to dynamic link cost that incorporates real-time vehicle congestion information. The link cost is calculated based on the number of other vehicles expected to pass through each link, transforming the route selection criterion from geometric distance to temporal efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback by continuously monitoring the positions and routes of other article transport vehicles, and using this information to dynamically adjust the link costs for route planning. The controller receives updates on vehicle positions and recalculates optimal routes based on current congestion levels.

Inventive Principle:
Principle #23Feedback

2Reliability

If the link cost is calculated considering all other vehicles that will pass through a link, then the route selection accounts for future congestion, but the calculation becomes complex and computationally intensive

Engineering Contradiction:
Improveroute selection accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary calculations by determining the set routes of other vehicles before calculating the link costs for the current vehicle's route planning. This allows the controller to predict which links will be congested in the future and incorporate this information into the link cost calculation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the route planning problem into discrete links between nodes, allowing independent calculation of link costs for each segment. This segmentation simplifies the overall computation by breaking down the complex route evaluation into manageable link-level assessments.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12365541B2Article transport facility, route setting method, and route setting program
Publication Date: 2025.07.22 DAIFUKU CO LTD
  • US12365541B2 patent drawing
  • US12365541B2 patent drawing
  • US12365541B2 patent drawing

AI summary

A reference cost and a variable cost are included in a link cost for setting a set route for causing a setting vehicle to travel to a destination on a travelable route. A controller obtains an adjusted other vehicle cost by adjusting another vehicle cost with use of a separation adjustment value set smaller the higher a separation index is, obtains a variable cost based on a sum of the adjusted other vehicle costs of all target other vehicles, determines a link cost for each link in a candidate route, which is a candidate for a set route for the setting vehicle, based on the variable cost and the reference cost, obtains a route cost for each candidate route based on the link costs, and sets a set route based on the route costs of the candidate routes.