Articulated Stirrup with Embedded Support for Weight Reduction

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Solution Overview

Problem

Existing articulated stirrups are heavy due to metal construction, which affects overall weight and reliability, necessitating a design that reduces weight while maintaining safety and structural integrity.

Innovation Solution

An articulated stirrup with a plastic body that embeds a tensile material support part and lower holding parts, ensuring structural integrity and weight reduction, with the support part connected to the lower holding parts to maintain function even if the plastic body fails, and using materials that protect against rust.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the stepping plate is made of metal to ensure robustness and reliability, then the structural strength is improved, but the overall weight of the stirrup increases significantly

Engineering Contradiction:
Improvestructural strengthVSAvoidoverall weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The stirrup combines a plastic body with embedded tensile material (metal) to create a composite structure. The plastic provides the main body and shape while the embedded tensile material provides structural strength where needed, achieving both weight reduction and maintained strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The stirrup is divided into different material zones: the main body is plastic for weight reduction, while specific load-bearing areas contain embedded tensile material for strength. This segmentation allows each material to be used where it is most effective.

Inventive Principle:
Principle #1Segmentation

2Weight of moving object

If the plastic body is used to reduce weight, then the overall weight is reduced, but the structural integrity and reliability may be compromised

Engineering Contradiction:
Improveoverall weightVSAvoidstructural integrity
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The tensile material is embedded in the plastic body in advance to provide backup strength and prevent catastrophic failure. Even if the plastic body fails, the embedded metal ensures the stirrup continues to function safely.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The composite structure of plastic with embedded metal provides both weight reduction and reliability. The metal reinforcement ensures structural integrity is maintained despite using lighter plastic material for the main body.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the center of gravity is positioned at a greater distance from the footplate, then the adaptability to different riding requirements is improved, but the structural design complexity increases

Engineering Contradiction:
Improvecenter of gravity positioningVSAvoidstructural design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The articulated design with movable joints allows the center of gravity to be adjusted and positioned at greater distances from the footplate when needed. The flexibility of the articulated structure enables dynamic repositioning without requiring a completely rigid complex framework.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP1999065B1Articulated stirrup
Publication Date: 2013.10.16 HERM SPRENGER
  • EP1999065B1 patent drawingFigure 1
  • EP1999065B1 patent drawingFigure 2~4
  • EP1999065B1 patent drawingFigure 5~6

AI summary

The invention is concerned with an articulated stirrup with a footplate (20) and with a U-shaped clamp (22) which has two lateral limbs (24, 26) and articulated regions (30) arranged therein, wherein said articulated regions (30) have an upper retaining part (41), a lower retaining part (42) and a hinge part (43), for example part of a bicycle chain, arranged between said two retaining parts. The lower retaining part reaches into the footplate (20). The footplate (20) has a supporting part (44) and a plastic body. The supporting part (44) is arranged within said plastic body (48) and connects the lower retaining parts to each other.