Articulated Surgical Navigation Reference Device

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Solution Overview

Problem

Conventional surgical navigation systems face limitations in positioning and orientation due to structural design constraints, leading to labor-intensive and insecure draping procedures, which compromise sterility and require frequent recalibration during image-guided surgeries.

Innovation Solution

A referencing device with a marker carrier unit featuring articulated arms and joints, including ball and socket joints, that provides increased mobility and secure attachment mechanisms, allowing for easy sterilization and re-attachment of marker elements without recalibration, ensuring a sterile environment and consistent positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional referencing devices with fixed reference frames are used, then the structure is simple and easy to manufacture, but the positioning and orientation flexibility is limited due to structural design constraints

Engineering Contradiction:
Improvepositioning and orientation flexibilityVSAvoidstructural design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The referencing device is divided into separate components: a reference frame with marker elements and a fixation unit with articulation mechanisms. This segmentation allows the fixation unit to provide flexible positioning while the reference frame maintains its simple structure for easy manufacturing and sterilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixation unit incorporates articulation mechanisms including ball-and-socket joints and rotary joints that enable dynamic adjustment of the reference frame's position and orientation. These joints provide multiple degrees of freedom, allowing the device to adapt to various anatomical locations and surgical requirements while maintaining structural simplicity through standardized mechanical components.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If marker elements are removably attached to reference frames, then sterilization is easier and disposable marker elements can be used, but the attachment and detachment process is labor-intensive and time-consuming

Engineering Contradiction:
Improvesterilization easeVSAvoidtime for attachment and detachment
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The marker elements are pre-sterilized and packaged as disposable components, while the reference frame can be sterilized in advance. This preliminary preparation eliminates the need for time-consuming sterilization processes during surgery and allows for rapid attachment to the fixation unit, reducing overall setup time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The marker elements are designed as disposable, sterile components that are replaced for each surgical procedure. This approach eliminates the need for complex re-sterilization processes and ensures consistent performance, while the fixation unit and reference frame structure remain reusable after appropriate sterilization.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If frequent recalibration is required during surgery, then positioning precision can be maintained, but surgical efficiency is reduced and sterility may be compromised

Engineering Contradiction:
Improvepositioning precisionVSAvoidsurgical efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The fixation unit incorporates self-adjusting articulation mechanisms that automatically maintain proper positioning and orientation of the reference frame throughout the surgical procedure. The ball-and-socket joints and locking mechanisms provide stable, calibrated positioning without requiring frequent manual recalibration, thereby maintaining surgical efficiency and sterility.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The navigation system continuously monitors the position and orientation of the reference frame through the marker elements, providing real-time feedback to ensure positioning precision is maintained throughout the procedure without requiring interruptive recalibration steps.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3216416B1Reference device for surgical navigation system
Publication Date: 2019.10.09 IZI MEDICAL PRODUCTS LLC
  • EP3216416B1 patent drawingFigure 1
  • EP3216416B1 patent drawingFigure 2
  • EP3216416B1 patent drawingFigure 3

AI summary

A device and method for a surgical navigation system comprising a connection unit (126), a marker carrier unit (116) removably attached to the connection unit (126), an attachment unit (132) connected to the connection unit (126) for fixing the device to a body part of a patient. The connection unit (126) comprises an articulated arm (128) and the marker carrier unit (116) comprises an attachment area (404) for removably attaching the marker carrier element (116) to the connection unit (126).