Articulating Ablation Probes for Spinal Tumor Temperature Control

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Solution Overview

Problem

Existing tumor ablation technologies face challenges in precisely targeting tumor tissue while minimizing damage to surrounding healthy tissue, particularly in bone structures like vertebrae, due to inadequate temperature monitoring and control during radiofrequency ablation procedures.

Innovation Solution

The system employs a tumor ablation device with articulating distal portions and integrated thermocouples to monitor tissue temperature and adjust thermal energy delivery based on impedance and temperature feedback, ensuring precise ablation of tumor tissue while avoiding damage to healthy tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If radiofrequency energy is delivered to ablate tumor tissue, then tumor cells are effectively killed, but surrounding healthy tissue may be damaged due to inadequate temperature monitoring and control

Engineering Contradiction:
Improvetumor ablation effectivenessVSAvoiddamage to healthy tissue
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system employs multiple thermocouples positioned at different locations along the probe to monitor tissue temperature in real-time during ablation. The generator receives temperature feedback from these thermocouples and automatically modulates the radiofrequency energy delivery to maintain temperatures within a therapeutic range, thereby killing tumor cells while preventing excessive heating that would damage healthy tissue.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The ablation zone is dynamically controlled by adjusting the delivery of thermal energy based on real-time temperature measurements. The system transitions from static energy delivery to dynamic modulation, where the amount of energy delivered changes continuously according to the measured temperature conditions at different locations within the tissue.

Inventive Principle:
Principle #15Dynamics

2Reliability

If thermal energy is delivered to create large ablation zones, then more tumor tissue is destroyed, but temperature control becomes more difficult and healthy tissue damage increases

Engineering Contradiction:
Improvetumor tissue destructionVSAvoidtemperature control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The ablation probe incorporates multiple thermocouples positioned at different locations (e.g., distal, proximal, and intermediate positions) to independently monitor temperature in different zones of the ablation field. This segmentation of temperature monitoring allows the generator to control temperature at multiple discrete points simultaneously, enabling precise control over large ablation zones while preventing hot spots that could damage healthy tissue.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies different energy delivery strategies to different locations within the ablation zone based on local temperature conditions. Each thermocouple provides localized temperature information, and the generator modulates energy delivery specifically to that region, allowing the ablation zone to have non-uniform temperature distribution optimized for tumor destruction while protecting adjacent healthy tissues.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If temperature monitoring is enhanced with multiple thermocouples, then temperature control precision improves, but device complexity increases

Engineering Contradiction:
Improvetemperature monitoring precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple thermocouples are integrated into a single probe assembly, combining multiple sensing functions into one device. The thermocouples are positioned at different locations along the probe shaft and electrically connected to the generator, which processes all temperature signals through a unified control algorithm to modulate energy delivery, thereby achieving multi-point temperature monitoring without proportionally increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise and controlled ablation of tumors in bone structures by creating symmetric ablation zones, effectively killing tumor cells while minimizing harm to surrounding healthy tissue through real-time temperature monitoring and energy modulation.

Implementation Method 1

a thermocouple in thermal communication with the ablative element and configured to measure a temperature of the tissue

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Implementation Method 2

an ablative element mounted on a distal end of the elongated member

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

at least one thermocouple in thermal communication with the ablative element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP3876857B1Ablation systems with parameter-based modulation and related devices
Publication Date: 2025.08.27 DFINE INC
  • EP3876857B1 patent drawingFigure 1
  • EP3876857B1 patent drawingFigure 2A~2B
  • EP3876857B1 patent drawingFigure 2C~2D

AI summary

Spinal tumor ablation devices and related systems and methods are disclosed. Some spinal tumor ablation devices include two conductors and one or more thermocouples. The thermocouple to measure a temperature at a location on one of the conductors. A generator can produce an electrical alternating current to be conducted between the first conductor and the second conductor via tissue within a desired ablation region. A processor may monitor temperature and impedance and control an output of the generator when the impedance of the tissue increases and stop the generator when the thermal energy delivered to the tissue reaches a target threshold.