Ballistic Vest With Articulating Panels for User Mobility

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Solution Overview

Problem

Many ballistic vests are inflexible and uncomfortable due to their inability to accommodate the user's movement, leading to discomfort and reduced mobility.

Innovation Solution

A ballistic vest design featuring a flexible carrier with integrated ballistic panels that allow for articulation and load distribution, utilizing stretchable and elastic fabric layers to accommodate user movement and reduce weight-bearing pressure on the shoulders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If ballistic vests are constructed with rigid ballistic panels and carrier structure, then protection strength is improved, but flexibility and comfort deteriorate

Engineering Contradiction:
Improveballistic protection strengthVSAvoidflexibility and comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The vest is divided into separate ballistic panels (front, back, sides) that can move independently within the carrier, allowing each panel to articulate with the user's body movements rather than requiring the entire vest to be rigid

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carrier is designed with elastic fabric layers that can dynamically adjust and stretch with user movement, allowing the ballistic panels to move relative to the torso while maintaining protection

Inventive Principle:
Principle #15Dynamics

2Reliability

If ballistic panels are fixed rigidly in the carrier, then protection reliability is improved, but adaptability to user movement deteriorates

Engineering Contradiction:
Improveprotection reliabilityVSAvoidadaptability to user movement
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The ballistic panels are nested within the carrier but allowed to move freely inside, with the carrier acting as a containing structure that provides protection while permitting internal movement and articulation

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The carrier uses elastic fabric materials that change their physical parameters (stretching, contracting) in response to user movement, allowing the system to adapt to different body positions and movements while maintaining panel security

Inventive Principle:
Principle #35Parameter changes

3Strength

If the carrier structure is made rigid to support ballistic panels, then structural strength is improved, but weight distribution and comfort deteriorate

Engineering Contradiction:
Improvecarrier structural strengthVSAvoidweight distribution and comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The carrier is constructed from elastic fabric layers that provide structural support through flexibility rather than rigidity, allowing the fabric to conform to the user's body and distribute weight across the core rather than concentrating it on the shoulders

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vest provides enhanced comfort and mobility by allowing ballistic panels to move relative to the user's torso, distributing weight across the core, and maintaining protection without causing fatigue.

Implementation Method 1

utilizing stretchable and elastic fabric layers to accommodate user movement

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12416475B2Ballistic vest
Publication Date: 2025.09.16 SAFARILAND LLC
  • US12416475B2 patent drawing
  • US12416475B2 patent drawing
  • US12416475B2 patent drawing

AI summary

A ballistic vest includes ballistic panels supported in a carrier, including a front panel and a back panel. The carrier includes an outer layer and an inner layer joined to each other at the top and bottom of the vest and open at the sides. The carrier layers define between them a panel space having an upper part located above the bottom of vest armholes and a lower part located below the bottom of vest armholes. A front panel upper section is secured in the upper part of the panel space. A front panel lower section is free to move laterally in the lower part of the panel space. A back panel upper section is secured in the upper part of the panel space. A back panel lower section is substantially free to move laterally in the lower panel space.