Articulating End Effector With Movable Firing Beam Support

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Solution Overview

Problem

Existing surgical stapling and cutting instruments face challenges in efficiently accessing and maneuvering within the body, particularly in procedures like lower anterior resection of the colon, due to limitations in articulation range and dead zones, which affect the ability to reach target tissue effectively.

Innovation Solution

The development of surgical instruments with articulatable end effectors and movable firing beam support arrangements, including a firing beam guide assembly, allows for enhanced articulation and reduced dead zones, enabling better access and maneuverability within the body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the end effector is made articulatable to improve access to target tissue, then the ability to reach target tissue is improved, but the device complexity increases

Engineering Contradiction:
Improvearticulation rangeVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The end effector is divided into multiple articulated segments that can move relative to each other, allowing the distal portion to reach target tissue at angles while the proximal portion remains manageable. The articulation joint separates the fixed shaft portion from the movable end effector portion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The end effector incorporates dynamic articulation capabilities where the distal portion can pivot and rotate relative to the proximal portion. This dynamic movement allows adaptation to different anatomical configurations while maintaining a relatively simple overall device structure through controlled degrees of freedom.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the firing beam support arrangement is made movable to reduce dead zones, then the access to target tissues is improved, but the device complexity increases

Engineering Contradiction:
Improveaccess to target tissueVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The firing beam support arrangement is made movable rather than fixed, allowing it to adjust its position dynamically during the stapling operation. This movement capability reduces dead zones by enabling the firing beam to reach more positions while the support structure adapts accordingly.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A movable support arrangement acts as an intermediary between the fixed shaft and the firing beam, providing flexible positioning. This intermediate structure absorbs the complexity of movement requirements while keeping the overall device architecture relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the end effector articulation is enhanced to eliminate dead zones, then the productivity of surgical procedure is improved, but the device complexity increases

Engineering Contradiction:
Improvesurgical procedure efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The articulation system is segmented into controlled degrees of freedom, allowing the end effector to navigate complex anatomical paths efficiently. This segmentation enables precise positioning to eliminate dead zones without requiring overly complex mechanisms throughout the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The end effector utilizes multi-dimensional articulation with pivot and rotation joints that add angular degrees of freedom. This dimensional enhancement allows the instrument to access target tissue from multiple angles, eliminating dead zones and improving surgical efficiency without proportionally increasing linear device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3777711B1Surgical instruments with articulatable end effectors and movable firing beam support arrangements
Publication Date: 2025.12.03 ETHICON INC
  • EP3777711B1 patent drawingFigure 1
  • EP3777711B1 patent drawingFigure 2
  • EP3777711B1 patent drawingFigure 3

AI summary

A surgical instrument that includes a surgical end effector that is coupled to a shaft assembly by an articulation joint. A flexible firing beam extends through the articulation joint to interface with a firing member in the surgical end effector to apply a firing motion thereto. In at least one form, the surgical instrument further includes a movable firing beam support assembly that is configured to movably contact the firing beam on each lateral side thereof as the firing beam flexes about the articulation joint.