Articulating Surgical Instrument With Multifunction Tendon Cables

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current surgical robotic systems face limitations in dexterity and complexity due to the number of wires and cables required for controlling instruments with multiple degrees of freedom, which can complicate surgical procedures and increase the size of the instrument shaft.

Innovation Solution

The use of a surgical instrument design with a reduced number of cables, utilizing a combination of upper and lower cables to achieve pitch, yaw, and jaw actuation, along with a mechanism for delivering electrical energy, minimizes the overall size of the instrument shaft and simplifies the assembly by integrating mechanical and electrical energy delivery through the same cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple wires and cables are used to control instruments with multiple degrees of freedom, then the control precision and dexterity are improved, but the device complexity and instrument shaft size increase

Engineering Contradiction:
ImprovedexterityVSAvoidcomplexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple cables (upper and lower cables) into a integrated cable system that controls multiple degrees of freedom (pitch, yaw, jaw actuation) simultaneously. This merging approach reduces the total number of separate cables needed while maintaining full control capability, directly resolving the contradiction between dexterity and complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cable system is designed to perform multiple functions through a unified structure. The same cable assembly that provides mechanical control also integrates electrical energy delivery, allowing a single system to handle both actuation and power transmission, thereby reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple wires and cables are used to control instruments with multiple degrees of freedom, then the control precision and dexterity are improved, but the instrument shaft size increases

Engineering Contradiction:
ImprovedexterityVSAvoidinstrument shaft size
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

By merging multiple control functions into a single integrated cable system, the patent reduces the cumulative space required for multiple separate cables. This allows the instrument shaft to maintain a smaller diameter while still accommodating all necessary control elements for multi-degree-of-freedom manipulation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cable system employs a nested arrangement where upper and lower cables are positioned in a compact, space-efficient configuration within the instrument shaft. This nesting allows multiple cable elements to occupy overlapping or adjacent spaces, minimizing the overall shaft diameter required

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If separate mechanical and electrical energy delivery systems are used, then the functionality is improved, but the device complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidcomplexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges mechanical cable actuation and electrical energy delivery into a single integrated cable system. This unified approach maintains the ability to deliver both mechanical motion and electrical power while eliminating the need for separate, parallel systems, thus reducing device complexity without sacrificing functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cable system is designed as a universal platform that simultaneously handles mechanical control and electrical power transmission. This multi-functional design allows the same physical infrastructure to serve multiple purposes, reducing the overall system complexity while maintaining full operational capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11911125B2Articulating surgical instrument
Publication Date: 2024.02.27 KARL STORZ SE & CO KG
  • US11911125B2 patent drawing
  • US11911125B2 patent drawing
  • US11911125B2 patent drawing

AI summary

A surgical instrument for use with a robotic manipulator includes an end effector assembly having one or two end effector members, each having a distal treatment end, a proximal end, and a tendon pass-through. Tendons that provide both mechanical actuation and electrical conduction to the end effector members are positioned in the pass-throughs.