Articulating Prosthetic Digit With Single-Actuator Grasping

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Solution Overview

Problem

Existing prosthetic digits do not sufficiently mimic natural fingers, leading to inadequate functionality and dexterity for amputees.

Innovation Solution

Prosthetic digits with three articulating segments, including a proximal, middle, and distal segment, articulated by an actuator and mechanical links, allowing for rotation and multiple degrees of freedom, and utilizing a single actuator for enhanced gripping capabilities, with features like a spring-biased worm wheel transmission for manual rotation control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing prosthetic digit designs are used, then the structure is simpler, but the functionality and dexterity are insufficient to mimic natural fingers

Engineering Contradiction:
Improvegripping functionalityVSAvoidprosthetic digit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The prosthetic digit is divided into three articulating segments (proximal, middle, and distal segments) that can rotate independently relative to each other. This segmentation allows the prosthetic digit to mimic the natural bending and articulation of human fingers, providing enhanced gripping functionality while maintaining a manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If multiple actuators are used for each digit segment, then the articulation precision is improved, but the device complexity and power requirements increase

Engineering Contradiction:
Improvearticulation controlVSAvoidactuator system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A single actuator is used to control the articulation of all three digit segments through a system of mechanical links. The actuator connects to the proximal segment, and through the coordinated rotation of mechanical links, it simultaneously controls the relative rotation between proximal-middle and middle-distal segments. This merging approach reduces the number of actuators while maintaining articulation control through mechanical coupling.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Mechanical links serve as intermediaries between the single actuator and the multiple digit segments. These links transmit and transform the actuator's rotational output into coordinated rotation of the proximal, middle, and distal segments. The mechanical links mediate the control signal distribution, allowing one actuator to effectively control multiple segments with different articulation requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If a single actuator is used for the digit, then the power consumption and device complexity are reduced, but the control precision for multiple segments may be compromised

Engineering Contradiction:
Improvepower consumptionVSAvoidarticulation precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The mechanical link system merges the control function for multiple segments into a single actuator output. By carefully designing the link geometry and pivot points, the system ensures that rotation of the proximal segment through the mechanical links produces coordinated rotation of the middle and distal segments, maintaining articulation precision while using only one actuator.

Inventive Principle:
Principle #5Merging (Combining)

4Weight of moving object

If the prosthetic digit is made lighter, then the power consumption is reduced, but the strength and durability may be compromised

Engineering Contradiction:
Improveprosthetic digit weightVSAvoidstructural strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The prosthetic digit utilizes composite material construction to achieve an optimal balance between weight and strength. By combining materials with different properties, the design reduces the overall weight of the moving components while maintaining the structural strength necessary to withstand gripping forces and external loads during operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The prosthetic digits provide enhanced gripping functionality, mimicking natural finger movements, offering space, weight, and power savings, and preventing damage from external forces.

Implementation Method 1

A spring-biased worm wheel transmission provides a manual mode for rotation of the digit

Methodology Applied
Scientific EffectWorm wheel transmission: Worm Drive

Implementation Method 2

A spring-biased worm wheel transmission provides a manual mode for rotation of the digit

Methodology Applied
Scientific EffectSpring bias: Spring

Implementation Method 3

The actuator is configured to cause the proximal segment to rotate about the first pivot

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 4

The first joint is located offset from the first pivot, such that linear actuation output by the actuator imposes a force at the first joint to cause the proximal segment to rotate about the first pivot

Methodology Applied
Scientific EffectOffset joint mechanism: Lever

Data Source

PatentUS20260053644A1Prosthetic digit with articulating links
Publication Date: 2026.02.26 TOUCH BIONICS
  • US20260053644A1 patent drawing
  • US20260053644A1 patent drawing
  • US20260053644A1 patent drawing

AI summary

Features for prosthetic digits are described. The digits mimic natural fingers by having multiple articulating segments, for example three, that can rotate varying amounts. Rotatable and/or linearly expandable mechanical links are configured to provide the digit segments with multiple degrees of rotational freedom. The digit may have an actuator that outputs linear actuation to cause rotation of the digit segments. The digit may have an expandable proximal link to allow for variable relative rotational positions of the segments. Middle and/or distal digit segments may fully rotate independent of rotation of a proximal digit segment. The rotated digit may thus fully surround and grasp small or large objects, objects with irregular outer contours, etc.