Articulating Shower Assembly with Linkage-Based Spray Head Positioning

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Solution Overview

Problem

Conventional shower systems have fixed spray heads that are difficult for users to adjust, leading to discomfort and inefficiency, and often suffer from mechanical failures due to calcium and lime buildup, and temperature issues when switching between overhead and handheld sprayers.

Innovation Solution

An articulating shower assembly with a pivotally coupled spray head and linkage assembly, allowing users to adjust the spray head's position and direction, and a detachable handheld sprayer that eliminates the need for a diverter, reducing mechanical parts and temperature issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed spray head is used, then the system structure is simple, but the user cannot adjust the spray head position leading to discomfort

Engineering Contradiction:
Improvespray head adjustabilityVSAvoidlinkage assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spray head is transformed from a fixed position to a dynamically adjustable position through the linkage assembly. The linkage allows the spray head to move between multiple positions (overhead, handheld, angled) while maintaining structural support, resolving the contradiction between adjustability and structural simplicity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a diverter is used to switch between overhead and handheld sprayers, then both sprayers can be controlled, but mechanical failures occur due to calcium and lime buildup

Engineering Contradiction:
Improvesystem reliabilityVSAvoidnumber of mechanical parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diverter component is completely removed from the system. Instead of using a diverter to switch between sprayers, the invention uses a single spray head that can be positioned in different locations (overhead or handheld) through the linkage assembly, eliminating the mechanical parts that cause calcium and lime buildup.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The single spray head serves multiple functions by being positionable in different locations. It can function as an overhead spray head, a handheld sprayer, or an angled spray head, eliminating the need for separate sprayer systems and the diverter that controls them.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If a diverter is used to switch between sprayers, then both overhead and handheld spraying is possible, but temperature issues occur during switching

Engineering Contradiction:
Improvewater temperature stabilityVSAvoidspray position adjustability
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The spray head position is dynamically adjustable through the linkage assembly without requiring water flow redirection. The user can move the spray head to different positions while maintaining continuous water flow through the same path, preventing temperature changes that occur during diverter switching.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If the spray head is made adjustable through linkage assembly, then user comfort is improved, but the system becomes more complex

Engineering Contradiction:
Improvespray head position optionsVSAvoidlinkage assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The linkage assembly is segmented into multiple components (first linkage portion, second linkage portion, handle portions) that can independently move and articulate. This segmentation allows complex motion capabilities while keeping each individual component relatively simple and manageable.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a customizable shower experience, reduces mechanical failures, and maintains water temperature by eliminating the need for a diverter, enhancing user comfort and system reliability.

Implementation Method 1

a linkage assembly pivotally coupled to a spray head and a handle pivotally coupled upstream to the linkage assembly

Methodology Applied
Scientific EffectMechanical linkage: Four-Bar Linkage

Implementation Method 2

The articulating shower assembly includes a linkage assembly pivotally coupled to a spray head and a handle pivotally coupled upstream to the linkage assembly

Methodology Applied
Scientific EffectPivoting: Hinge

Data Source

PatentUS20240318413A1Articulating shower assembly
Publication Date: 2024.09.26 KOHLER CO(US)
  • US20240318413A1 patent drawing
  • US20240318413A1 patent drawing
  • US20240318413A1 patent drawing

AI summary

An articulating shower assembly is provided. The articulating shower assembly includes a linkage assembly pivotally coupled to a spray head and a handle pivotally coupled upstream to the linkage assembly. The handle can cause both the spray head and the linkage assembly to transition between a plurality of operating positions responsive to a force applied to the handle.