Articulating Tool Tray Assembly for Secure Ladder Material Access

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Solution Overview

Problem

Existing devices fail to provide a secure and easily accessible means to hold and adjust tools and materials, such as paint, on a ladder, compromising safety and efficiency due to limited adjustability and vulnerability of the shelf.

Innovation Solution

A reinforced all terrain material and tool tray with an articulating shelf assembly mounted on an articulating base assembly, allowing for adjustable positioning and secure attachment to a ladder, enabling tools and materials to be positioned at desired angles for improved accessibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ladder shelf is used to hold materials and tools, then materials are held securely, but accessibility is limited to one fixed position

Engineering Contradiction:
Improvesecurity of material holdingVSAvoidaccessibility to materials
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The shelf is transformed from a fixed static structure to a dynamic adjustable one. The shelf can be positioned at multiple locations along the ladder rails and adjusted to different angles, allowing workers to access materials at various positions and orientations while maintaining secure holding capability.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the ladder shelf position is adjusted to improve accessibility, then material access improves, but the shelf becomes more vulnerable to breaking

Engineering Contradiction:
Improveaccessibility to materialsVSAvoidstructural strength of shelf
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The shelf system is divided into separate functional components: the shelf panel itself, the mounting brackets, and the adjustment mechanism. This segmentation allows the shelf to be adjusted to optimal positions for accessibility while distributing structural loads through multiple attachment points, reducing stress on any single point and preventing breakage.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a stronger and sturdier device is used to replace the ladder shelf, then structural reliability improves, but flexibility and adjustability are reduced

Engineering Contradiction:
Improvestrength of material holding deviceVSAvoidadjustability to desired position
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device incorporates dynamic adjustment capabilities that allow the shelf to be positioned at multiple locations along the ladder rails and tilted to various angles. This dynamic design provides both the strength needed for reliable material holding and the flexibility required for adaptability to different working positions and scenarios.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If the shelf is made adjustable to multiple positions, then versatility improves, but the attachment mechanism becomes more complicated

Engineering Contradiction:
Improveusable position optionsVSAvoidattachment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adjustment mechanism is designed to be self-servicing and intuitive. The shelf can be easily positioned and locked into place using simple manual operations without requiring complex tools or procedures. The design allows workers to adjust the shelf position and angle independently and effortlessly, maintaining versatility while minimizing complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS7887016B2All terrain material and tool tray
Publication Date: 2011.02.15 GUNSAULLUS SCOTT E
  • US7887016B2 patent drawing
  • US7887016B2 patent drawing
  • US7887016B2 patent drawing

AI summary

A reinforced all terrain material and tool tray, having an articulating shelf assembly mounted on an articulating base assembly in order to improve access to construction material such as paint or tools, can be used on a roof, the ground, or on ladder, with or without the ladder shelf.