Artificial Candle Light Bulb with Segmented Flame Cover

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Solution Overview

Problem

Existing artificial candles fail to simulate a realistic candle flame effect, with issues such as uneven brightness and lack of wick illumination in previous designs, resulting in an unsatisfactory simulation.

Innovation Solution

An artificial candle design featuring a hollow cylinder, a light bulb with distinct light emission zones to mimic a candle flame, and an electric wire with a black sheath to simulate a wick, where the light bulb emits light in three zones to replicate the appearance of a real candle flame, with the inner cover having lower transmittance and the outer cover having higher transmittance to achieve a more realistic effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the inner flame cover is secured at the lower part of the lamp body, then the structure is simple, but the lower part of the simulation flame becomes brighter than the upper part, which is opposite to a real candle flame

Engineering Contradiction:
Improvestructural simplicityVSAvoidflame brightness distribution
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The flame cover is divided into multiple sections (first flame cover section and second flame cover section) with different transparency characteristics. The first section has higher transparency than the second section, creating distinct brightness zones that match real flame patterns. This segmentation allows different parts of the flame to have different brightness levels, resolving the contradiction between structural simplicity and realistic flame appearance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the flame cover are given different transparency properties to achieve local quality variations. The first flame cover section (lower part) has higher transparency to appear brighter, while the second flame cover section (upper part) has lower transparency to appear darker, matching the natural brightness gradient of a real candle flame where the base is brighter and the tip is darker.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the LED lamp is housed in a cup-shaped nub that restricts light to upper direction, then the structure is compact, but the post simulating the wick is not brightened, which is unrealistic

Engineering Contradiction:
Improvestructural compactnessVSAvoidwick illumination
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

A reflective layer is introduced as an intermediary between the LED light source and the surrounding structures. This reflective layer redirects light that would otherwise be lost, directing it toward the wick area to illuminate it realistically. The reflective intermediary allows the compact structure to still achieve proper wick illumination by redirecting light paths rather than requiring structural changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lighting approach transitions from purely vertical upward illumination to multi-directional illumination by using reflective surfaces. Light is redirected in multiple dimensions to reach the wick area, creating realistic illumination without compromising the compact cup-shaped housing structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a single transparency flame cover is used, then the structure is simple, but the flame simulation lacks realistic brightness gradients

Engineering Contradiction:
Improvestructural simplicityVSAvoidflame brightness zones
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The flame cover is segmented into multiple sections with different transparency values. The first section has higher transparency and the second section has lower transparency, creating distinct brightness zones that replicate the natural gradient of a real flame. This segmentation provides realistic flame simulation while maintaining relatively simple construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different local regions of the flame cover are assigned different transparency qualities to match the varying brightness of different flame zones. The lower section (first flame cover section) has higher transparency to match the brighter base of a real flame, while the upper section (second flame cover section) has lower transparency to match the darker flame tip.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a more realistic simulation of a candle flame with distinct zones, enhancing the visual authenticity of the artificial candle, addressing the shortcomings of previous designs by ensuring the wick appears illuminated and the flame has appropriate brightness gradients.

Implementation Method 1

a light source (32) having a long strip shape... the light source (32) is received between the first flame cover section and the second flame cover section

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

the transparency of the first flame cover section is higher than that of the second flame cover section... light transmitted of the first flame cover section is higher than that of the second flame cover section

Methodology Applied
Scientific EffectLight transmission through transparent materials: Refraction

Data Source

PatentUS10436396B2Artificial candle and its light bulb
Publication Date: 2019.10.08 CAO LILING
  • US10436396B2 patent drawing
  • US10436396B2 patent drawing
  • US10436396B2 patent drawing

AI summary

The present invention provides an artificial candle includes a hollow cylinder, an electric wire, and a light bulb. The light bulb includes a light source with a long strip shape, a cup sleeved on and fixed to the electric wire at a position near the first end of the electric wire, an outer cover covered on the cup, and an inner cover sleeved on the light source and defining a receiving space with the cup for receiving a part of the light source and the second end of the electric wire. The light transmitted of the inner cover is less than that of the outer cover and that of the cup. The inner cover is configured for reflecting light emitted from the part, received in the receiving space, of the light source towards the wire holder and an exposed part of the electric wire. A simulating effect of flame is improved.