Artificial Intervertebral Disc with Elastomer Composite

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Solution Overview

Problem

Current solutions for replacing damaged intervertebral discs lack effective alternatives to spinal fusion techniques, failing to replicate the natural disc's mechanical properties and functionality.

Innovation Solution

An artificial intervertebral disc assembly comprising anchor plates and a composite structure with a column filled with an elastomer, designed to mimic the mechanical properties of a natural disc, including energy storage and dissipation, and adjustable stiffness to match physiological loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If spinal fusion techniques are used to replace damaged intervertebral discs, then stability and strength are improved, but mobility and natural mechanical properties are lost

Engineering Contradiction:
Improvespinal stabilityVSAvoidnatural disc mechanical properties
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent utilizes elastomers with varying durometers (hardness values) to change the mechanical parameters of the artificial disc. By selecting different elastomer hardness levels, the device can replicate the nonlinear stress-strain behavior of natural discs while providing adequate structural support, thus resolving the contradiction between strength and natural mechanical properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite structures combining elastomeric materials with fiber reinforcement (such as woven or non-woven fibers). This composite approach provides both the strength and stability needed to replace fusion techniques while maintaining the flexibility and energy-absorbing characteristics of natural intervertebral discs.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If artificial disc materials are made softer to mimic natural disc behavior, then energy dissipation and comfort are improved, but load-bearing capacity and durability are reduced

Engineering Contradiction:
Improveenergy dissipationVSAvoidload-bearing capacity
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The elastomeric core is reinforced with fiber structures (woven or non-woven) to create a composite material that combines the energy-dissipating properties of soft elastomers with the load-bearing capacity of high-strength fibers. This resolves the contradiction by allowing the soft material to absorb energy while the fiber reinforcement maintains structural integrity and load-bearing capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different material properties to different regions of the artificial disc. The central elastomeric core provides energy dissipation and compliance, while peripheral fiber reinforcement and anchor plates provide enhanced load-bearing capacity and structural support, thus resolving the local contradiction between softness for energy dissipation and strength for load-bearing.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the artificial disc structure is made more complex to replicate natural disc functionality, then mechanical property matching is improved, but manufacturing difficulty and device complexity increase

Engineering Contradiction:
Improvemechanical property matchingVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Rather than creating complex multi-component structures, the patent achieves accurate mechanical property matching by precisely controlling the parameters of a relatively simple elastomeric structure, including durometer selection, geometry, and fiber reinforcement density. This resolves the contradiction by demonstrating that parameter optimization can achieve natural disc replication without excessive structural complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The use of composite materials with integrated fiber reinforcement within the elastomeric matrix provides enhanced mechanical property matching through material composition rather than structural complexity. The fiber orientation, density, and arrangement can be controlled during manufacturing to achieve desired mechanical behaviors without requiring multiple separate components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The artificial disc assembly provides a biocompatible, durable solution that mimics the behavior of a healthy intervertebral disc, offering adjustable stiffness and energy dissipation, reducing contact stress and potential subsidence, while allowing for customizable properties to suit individual patient needs.

Implementation Method 1

a column filled with an elastomer, designed to mimic the mechanical properties of a natural disc, including energy storage and dissipation

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The artificial disc assembly provides a biocompatible, durable solution that mimics the behavior of a healthy intervertebral disc, offering adjustable stiffness and energy dissipation

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS8734518B2Artificial intervertebral disc
Publication Date: 2014.05.27 ORTHOFIX US LLC
  • US8734518B2 patent drawing
  • US8734518B2 patent drawing
  • US8734518B2 patent drawing

AI summary

The present invention is directed to the field of prosthetic devices. More particularly, one embodiment of the present invention is directed to an artificial disc that can be used as a replacement for an intervertebral disc (e.g., a human intervertebral lumbar disc, a human intervertebral cervical disc and/or a human intervertebral thoracic disc).