Artificial Fingertip Sensor Integrating PVDF Film and Hydraulic Sensing

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Solution Overview

Problem

Current tactile sensing systems for bionic prosthetic hands and manipulators lack the capability to accurately detect force and texture information, limiting their ability to recognize and manipulate objects effectively.

Innovation Solution

An artificial fingertip sliding tactile sensor is developed, combining a PVDF film, hydraulic sensor, and strain gauges, which detects force and texture information through a bionic fingerprint texture structure, converting applied force into liquid pressure and measuring kinesthetic information for improved sensitivity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a PVDF film and hydraulic sensor are used to detect force and texture information, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines PVDF film, hydraulic sensor, and strain gauges into a single integrated artificial fingertip sensor system. The PVDF film detects texture through sliding contact, the hydraulic sensor measures normal force through liquid pressure changes, and strain gauges measure tangential force, with all three sensing elements merged into one compact structure that functions as a unified tactile sensor.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The artificial fingertip sensor performs multiple sensing functions simultaneously: it detects normal force magnitude, tangential force magnitude, sliding direction, and surface texture characteristics all through a single sensor system. This multi-functional design eliminates the need for separate sensors for each measurement type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If strain gauges are added to measure kinesthetic information, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvekinesthetic information accuracyVSAvoidsensor component quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates strain gauges with the existing PVDF film and hydraulic sensor structure. The strain gauges are mounted on the sensor housing to detect tangential forces, while the PVDF film and hydraulic sensor continue to measure texture and normal forces respectively, creating a unified multi-parameter sensing system.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the housing is made with thin-walled structure, then ease of manufacture is improved, but strength decreases

Engineering Contradiction:
Improvehousing fabricationVSAvoidhousing structural strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent employs a thin-walled cylindrical housing structure that is sufficiently rigid to protect internal components while being thin enough to allow for easy manufacturing and assembly. The thin-walled design reduces material usage and simplifies fabrication processes while maintaining adequate structural integrity for the sensor's operational requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor enhances the recognition, classification, and manipulation of objects by providing accurate force and texture detection, improving the intelligent and manipulation levels of dexterous hand systems with high sensitivity, stability, and measurement accuracy.

Implementation Method 1

During a sliding movement, a micro-unit of the PVDF film is compressed by fine texture particles on the surface of the object to generate an induced charge

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The rubber fingertip is a hemispherical cavity, and is filled with the filling liquid... The hydraulic sensor is installed at the bottom of the sealing plug... measuring the kinesthetic information on contact status

Methodology Applied
Scientific EffectHydraulic pressure transmission: Hydraulic Press

Data Source

PatentUS20210173540A1Artificial finger tip sliding touch sensor
Publication Date: 2021.06.10 SOUTHEAST UNIV
  • US20210173540A1 patent drawing
  • US20210173540A1 patent drawing
  • US20210173540A1 patent drawing

AI summary

An artificial fingertip sliding tactile sensor includes a PVDF film, a rubber fingertip, a filling liquid, a sealing plug, a hydraulic sensor, a housing, an inner framework, and strain gauges. The rubber fingertip is a hemispherical cavity. The PVDF film is attached to the outside of the rubber fingertip. The sealing plug seals the rubber fingertip, and the hydraulic sensor is installed at the bottom of the sealing plug. The main body of the housing is a rigid cylindrical structure. The top of the housing is provided with a circular opening, and the bottom of the housing is a flange-like structure. Four circular through holes are uniformly distributed on the flange-like structure. The inner framework includes a cylindrical head, a vertical strain rod and a base. The strain gauges are respectively attached on four sides of the vertical strain rod and adjacent to the base.