Artificial Graphite Anode Pore Structure for Li-Ion Rate and Capacity

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Solution Overview

Problem

Current graphite anode materials for lithium-ion batteries face challenges in achieving optimal rate performance and capacity due to limitations in pore structures and processing methods, which are not adequately addressed by improving single parameters.

Innovation Solution

The development of an anode material with artificial graphite that incorporates specific pore structures, a controlled pore volume, specific surface area, and tap density, optimized through a continuous graphitization process to enhance lithium ion diffusion and electrochemical reaction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If pore volume is increased to improve lithium ion diffusion, then rate performance is improved, but specific surface area and tap density become unbalanced, reducing overall electrochemical performance

Engineering Contradiction:
Improvelithium ion diffusion rateVSAvoidpore structure balance
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by establishing a specific quantitative relationship between pore volume (V), specific surface area (S), and tap density (T) through the formula 8.5≤V*S/T≤27. This parameter optimization resolves the contradiction by providing a balanced pore structure that ensures sufficient lithium ion diffusion channels while maintaining appropriate specific surface area and tap density for optimal electrochemical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes porous materials by introducing controlled pore structures into the artificial graphite anode material. The pores serve as lithium ion diffusion channels, and the patent optimizes their volume, distribution, and characteristics to improve rate performance while maintaining structural balance among V, S, and T parameters

Inventive Principle:
Principle #31Porous materials

2Productivity

If continuous graphitization process is used to reduce production time, then productivity is improved, but control over pore volume, specific surface area, and tap density becomes more challenging

Engineering Contradiction:
Improvegraphitization production speedVSAvoidpore structure control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies feedback control by establishing a quantitative relationship (8.5≤V*S/T≤27) that guides the continuous graphitization process. By monitoring and adjusting pore volume, specific surface area, and tap density parameters during production, the process maintains precise control over pore structure characteristics while achieving continuous operation and high productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements continuity of useful action through a continuous graphitization process that operates without interruption. This continuous operation improves productivity while the established parameter relationship ensures consistent control over pore structure properties throughout the production process

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized anode material exhibits improved rate performance and capacity, with a balanced pore structure and processing performance that ensures efficient lithium ion de-intercalation and electrochemical performance.

Implementation Method 1

The pore volume within a certain range can increase diffusion channels of lithium ions, and reduce diffusion resistance of lithium ions

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

The specific surface area within a certain range can ensure a sufficient electrochemical reaction interface, and promote the diffusion of lithium ions in a solid-liquid interface and a solid phase

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20250132336A1Anode material and battery
Publication Date: 2025.04.24 KAIFENG RUIFENG NEW MATERIAL CO LTD
  • US20250132336A1 patent drawing

AI summary

The present disclosure provides an anode material and a battery, and the anode material comprises artificial graphite. An interior and/or a surface of the artificial graphite has pores, and the anode material has a pore volume of V cm3/kg, a specific surface area of S m2/g, and a tap density of T g/mL, where 8.5≤V*S/T≤27. The anode material and the battery provided by the present disclosure can improve electrochemical performance of the anode material while ensuring processing performance of the material.