Artificial Hair Sensor Array for Real-Time Aerodynamic Prediction

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Solution Overview

Problem

Existing aerial systems face challenges in predicting aerodynamic parameters in real-time due to delays caused by inertia and uncertainty in mathematical modeling, especially in flexible systems, which affects flight performance and stability.

Innovation Solution

A system comprising artificial hair sensors and a neural network that processes real-time flow data to generate a time-varying signal representing aerodynamic characteristics, allowing for simultaneous prediction of parameters like lift, velocity, and moment characteristics without obstructing the flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensors and mathematical modeling are used to predict aerodynamic parameters, then the system can provide aerodynamic information, but delays occur due to inertia and modeling uncertainty, reducing prediction accuracy

Engineering Contradiction:
Improveaerodynamic parameter prediction accuracyVSAvoidprediction delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical/mathematical modeling-based aerodynamic parameter prediction systems with a bio-inspired artificial hair sensor array that directly senses flow phenomena. The artificial hairs, made of glass fibers with carbon nanotube forests, detect flow conditions through physical deformation, eliminating the need for inertial measurements and complex mathematical models, thereby reducing prediction delays and improving accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent copies the sensing mechanism used by natural fliers (bats, locusts, crickets) who use distributed arrays of hair sensors to feel flow and increase flight maneuverability. By mimicking this biological sensing system, the patent creates an artificial hair sensor array that directly detects aerodynamic parameters without relying on traditional sensors and mathematical modeling, thus eliminating inertia-related delays

Inventive Principle:
Principle #26Copying

2Measurement precision

If a large number of traditional sensors are deployed to achieve fly-by-feel capability, then flow sensing capability improves, but system weight and complexity increase

Engineering Contradiction:
Improveflow sensing capabilityVSAvoidsensor array weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent uses thin glass fiber hairs with carbon nanotube forests that can be densely distributed across the surface without adding significant weight. These flexible, hair-like structures conform to the surface geometry and can be arranged in dense arrays to provide comprehensive flow sensing coverage while maintaining minimal weight addition

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the sensing parameter from electrical signals (traditional sensors) to mechanical deformation of hair structures that directly correlate with flow conditions. The artificial hairs deform in response to flow, and this mechanical deformation is converted to electrical signals, providing a more direct and lightweight sensing mechanism

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If traditional sensors are used to sense flow, then aerodynamic data can be obtained, but the sensors obstruct the flow and reduce sensing accuracy

Engineering Contradiction:
Improveflow sensing accuracyVSAvoidflow obstruction
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The artificial hair sensors are implemented as thin, flexible glass fibers that minimally obstruct the flow field. These hair-like structures have small cross-sections compared to traditional sensor mounts and wiring, allowing flow to pass around them with minimal disturbance while still providing accurate flow direction and speed measurements

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent transitions from point-based sensor measurements to distributed surface flow measurements by deploying hair sensors across the entire surface. This dimensional expansion from discrete points to continuous surface coverage provides comprehensive flow information without requiring large individual sensor elements that would obstruct flow

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces delays in aerodynamic parameter prediction, enhancing flight agility, stability, and maneuverability by directly sensing flow phenomena, such as turbulence and gusts, and estimating aerodynamic characteristics with high accuracy.

Implementation Method 1

acquire flow sensory data in real-time of a plurality of dynamic parameters of the surface

Methodology Applied
Scientific EffectAerodynamic force: Drag

Implementation Method 2

one or more artificial hair sensors comprises glass hairs

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Implementation Method 3

the one or more artificial hair sensors comprises glass hairs. Additionally, the sensor comprises a carbon nanotube forest in co-axial orientation

Methodology Applied
Scientific EffectCarbon nanotube resistance change: Carbon Nanotubes

Data Source

PatentUS11047874B1System, apparatus and method for predicting aerodynamic parameters using artifical hair sensor array
Publication Date: 2021.06.29 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US11047874B1 patent drawing
  • US11047874B1 patent drawing
  • US11047874B1 patent drawing

AI summary

Systems and associated methods for utilizing an artificial hair sensor to gather fluid flow data sensed on a surface. The artificial hair sensors are disposed on a surface to acquire flow sensory data in approximately real-time and for a plurality of dynamic flow parameters on the surface. The sensory data is based on a quantity of the artificial hair sensors that can be configured in an array of sensors. A mapping module, such as a neural network, is operatively coupled to the artificial hair sensor array and receives the sensory data acquired by the artificial hair sensors and generates a time-varying signal, which is based on the quantity of dynamic parameters. A real-time representation of the time-varying signal is generated.