AI Refrigerator Dual Diagnosis for Abnormality Cause Detection

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Solution Overview

Problem

Conventional refrigerators fail to accurately diagnose abnormalities, leading to food and economic damage due to unrecognized issues and inefficient service technician visits.

Innovation Solution

An intelligent refrigerator system that uses a deep-learning-based first diagnosis engine to determine normal or abnormal operation states and a second diagnosis engine to identify the cause of abnormalities, providing corrective actions to customers and preemptive remote responses, and requesting material and technician dispatch as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional refrigerators operate without advanced diagnosis systems, then device complexity is reduced, but reliability deteriorates due to unrecognized abnormalities causing food damage

Engineering Contradiction:
Improveabnormality recognition accuracyVSAvoiddiagnosis system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The diagnosis system is segmented into two distinct engines: a first diagnosis engine that performs initial abnormality detection using simple threshold comparisons, and a second diagnosis engine that performs detailed cause analysis only when abnormalities are detected. This segmentation allows the system to achieve high reliability without requiring complex diagnostic capabilities to run continuously, thus resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first diagnosis engine performs preliminary screening of operation information against predetermined reference values before triggering the more complex second diagnosis engine. This preliminary action filters out normal operations early, preventing unnecessary activation of complex diagnostic routines and maintaining system simplicity while ensuring abnormalities are caught for further analysis.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If a single diagnosis engine is used to identify all abnormality causes, then device complexity is reduced, but measurement precision deteriorates due to inability to accurately diagnose specific causes

Engineering Contradiction:
Improveabnormality cause diagnosis accuracyVSAvoiddiagnosis engine complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The diagnostic function is divided into two specialized engines: the first engine specializes in detecting whether abnormalities exist by comparing operation data against reference thresholds, while the second engine specializes in analyzing the specific causes of detected abnormalities. This functional segmentation allows each engine to be optimized for its specific task, achieving high measurement precision without requiring a single overly complex diagnostic system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first diagnosis engine acts as an intermediary that filters and prepares abnormality data before passing it to the second diagnosis engine. This intermediary role ensures that the complex second engine only processes relevant abnormal cases, improving its diagnostic precision while keeping the overall system architecture manageable through clear separation of concerns.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If service technicians are dispatched without accurate abnormality diagnosis, then response time is reduced, but loss of time increases due to repeated visits for re-diagnosis

Engineering Contradiction:
Improveservice technician visit efficiencyVSAvoidabnormality cause information accuracy
Core Design Contradiction:
Loss of timeVSLoss of information

Solution Approach 1:

The dual-engine diagnosis system provides detailed feedback about abnormality causes by analyzing operation information through both the initial detection engine and the detailed analysis engine. This feedback mechanism generates comprehensive diagnostic reports that include specific cause identification, enabling service technicians to prepare appropriate solutions before arrival and reducing the need for repeated visits, thus addressing both information accuracy and time efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detailed diagnosis through the second diagnosis engine before service technician dispatch, pre-identifying abnormality causes and preparing diagnostic information in advance. This preliminary action ensures that technicians receive accurate cause information ahead of time, allowing them to bring appropriate parts and solutions, thereby eliminating wasted time from repeated diagnostic visits.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves diagnosis accuracy, reduces food and economic losses by enabling timely corrective actions and efficient resource allocation for abnormality resolution.

Implementation Method 1

a compressor (53) connected to compress the refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a condenser (54) connected to a discharge side of the compressor (53)

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a first evaporator (51) branched from the condenser (54) and connected to a suction side of the compressor (53)

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a refrigerant switching valve (56) installed at a point branched from an outlet of the condenser (54) to the first evaporator (51) and a second evaporator (52) to control a flow direction of the refrigerant

Methodology Applied
Scientific EffectValve control: Valve

Data Source

PatentUS10965489B2Artificial intelligence refrigerator and method for controlling the same
Publication Date: 2021.03.30 LG ELECTRONICS INC
  • US10965489B2 patent drawing
  • US10965489B2 patent drawing
  • US10965489B2 patent drawing

AI summary

Disclosed is an artificial refrigerator. The artificial refrigerator according to the present disclosure includes at least one sensor for sensing an operation state of the refrigerator and obtaining operation information about the operation state of the refrigerator and a processor that determines whether the operation state of the refrigerator is normal or abnormal using a deep-learning-based first diagnosis engine based on the operation information obtained using the at least one sensor and diagnoses, upon determination of the abnormality, a cause of the abnormality using a deep-learning-based second diagnosis engine. In the artificial refrigerator of the present invention, at least one of a user terminal or a server may be associated with an artificial intelligence module, a drone (Unmanned Aerial Vehicle, UAV) robot, an augmented reality (AR) device, a virtual reality (VR) device, a device related to a 5G service, and the like.