Fan-Shaped Artificial Muscle Electrodes for Higher Power Density

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Solution Overview

Problem

Current artificial muscles, such as hydraulically amplified self-healing electrostatic (HASEL) actuators, face limitations in actuator power per unit volume, which restricts their efficiency and versatility in robotic applications.

Innovation Solution

The design incorporates an electrode pair with fan portions and bridge portions, housed within a dielectric fluid-filled chamber, allowing for actuation between a non-actuated and actuated state to direct the fluid and increase the surface area for force generation, enhancing power per unit volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional HASEL actuators with simple electrode designs are used, then the device complexity is low, but the actuator power per unit volume is limited

Engineering Contradiction:
Improveactuator power per unit volumeVSAvoidelectrode structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The electrode is divided into multiple fan portions radiating from a central opening, with bridge portions connecting adjacent fan portions. This segmentation increases the effective electrode surface area and improves electric field distribution, thereby increasing actuator power per unit volume without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode design transitions from a simple planar structure to a three-dimensional fan-shaped configuration with radial extensions. This dimensional change increases the electrode surface area and improves fluid displacement efficiency, enhancing power density while maintaining manageable structural complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If fluidic actuators with channels and tubes are used, then the artificial muscle can achieve actuation, but the speed and efficiency are limited due to fluid transport constraints

Engineering Contradiction:
Improveactuation speedVSAvoidfluid transport system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the complex system of channels and tubes from the fluidic actuator design. By using a direct electrostatic-to-hydraulic conversion mechanism through the fan-shaped electrodes, fluid transport is simplified while maintaining actuation capability and improving speed

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical fluid transport system (channels and tubes) is replaced with an electrostatic field-based fluid displacement mechanism. The electric field directly acts on the dielectric fluid, eliminating the need for physical conduits and improving actuation speed and efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If thermally activated polymer fibers are used, then actuation can be achieved, but the control difficulty increases and operating efficiency decreases

Engineering Contradiction:
Improvecontrol easeVSAvoidoperating efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

Thermal activation mechanisms are replaced with electrostatic field activation. The electrostatic field provides direct, precise, and efficient control of the dielectric fluid, eliminating the energy losses and control difficulties associated with thermal activation while improving ease of operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The activation parameter is changed from thermal (temperature-based) to electrostatic (electric field-based). This parameter change enables more precise control and reduces energy loss, as electrostatic fields can be rapidly modulated without the thermal inertia and efficiency losses characteristic of thermally activated systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases actuator power per unit volume, enabling more efficient and controlled inflation of the artificial muscle, addressing the limitations of existing HASEL actuators by providing focused and directed force with improved displacement.

Implementation Method 1

These hydraulically amplified self-healing electrostatic (HASEL) actuators use electrostatic and hydraulic forces to achieve a variety of actuation modes

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

These hydraulically amplified self-healing electrostatic (HASEL) actuators use electrostatic and hydraulic forces to achieve a variety of actuation modes

Methodology Applied
Scientific EffectHydraulic force: Hydraulic Press

Data Source

PatentUS11843329B2Artificial muscles comprising an electrode pair having fan portions and artificial muscle assemblies including same
Publication Date: 2023.12.12 TOYOTA JIDOSHA KK
  • US11843329B2 patent drawing
  • US11843329B2 patent drawing
  • US11843329B2 patent drawing

AI summary

An artificial muscle includes an electrode pair including a first electrode and a second electrode. One or both of the first electrode and the second electrode includes a central opening. The first electrode and the second electrode each include two or more fan portions and two or more bridge portions. Each fan portion includes a first end having an inner length, a second end having an outer length, a first side edge extending from the second end, and a second side edge extending from the second end. The outer length is greater than the inner length. Each bridge portion interconnecting adjacent fan portions at the first end.