Artificial Soil Composition Using Industrial Byproducts

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Solution Overview

Problem

Conventional artificial soils are difficult to prepare and scale for commercial production, and they do not allow for tailoring of components to meet specific plant species' needs or environmental conditions.

Innovation Solution

An artificial soil composition combining iron oxide-containing industrial byproducts, sulfur-containing industrial byproducts, sand, clay, water-soluble polymers, nitrogen-phosphorus-potassium sources, and organic matter, with methods involving aqueous solutions, extrusion, and processing to create a fertile and customizable soil for plant growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional artificial soil preparation methods are used, then soil composition can be created, but the process is difficult to scale for commercial production

Engineering Contradiction:
Improvecommercial production scalabilityVSAvoidpreparation difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of the artificial soil by incorporating specific industrial byproducts (iron oxide-containing materials, sulfur-containing materials) with defined compositional ranges, enabling scalable production while maintaining soil functionality for plant growth

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite artificial soil material combining multiple industrial byproducts (iron oxide-containing material, sulfur-containing material), sand, clay, and organic matter in specific proportions, resulting in a scalable composite product that meets agricultural requirements

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional artificial soil compositions are used, then basic soil structure is provided, but tailoring to specific plant species needs is not permitted

Engineering Contradiction:
Improvecustomization for plant speciesVSAvoidcomposition complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by allowing different regions or batches of artificial soil to have customized compositions tailored to specific plant species requirements, while maintaining a standardized base formulation that ensures basic soil functionality and scalability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces dynamic adaptability by enabling the artificial soil composition to be adjusted and tailored for different plant species and environmental conditions, transforming a static conventional formulation into a dynamic, customizable system

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If industrial byproducts are incorporated into artificial soil, then waste reduction is achieved, but soil fertility and plant growth support must be ensured

Engineering Contradiction:
Improveindustrial waste reductionVSAvoidplant growth support
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent converts industrial waste byproducts (iron oxide-containing materials, sulfur-containing materials) into beneficial soil components that provide nutrients and improve soil structure, transforming harmful waste into useful agricultural resources while ensuring plant growth support through controlled composition ratios

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20230062762A1Artificial soil compositions and related methods
Publication Date: 2023.03.02 KHALIFA UNIV OF SCI & TECH
  • US20230062762A1 patent drawing
  • US20230062762A1 patent drawing
  • US20230062762A1 patent drawing

AI summary

Embodiments include an artificial soil composition for supporting plant growth and related methods. The artificial soil composition may include a mixture including at least three of the following components: (a) an iron oxide-containing industrial byproduct; (b) a sulfur- containing industrial byproduct; (c) a sand component; (d) a clay component; (e) a water- soluble polymer component; (f) a nitrogen-phosphorus-potassium (NPK) source; and (g) an organic matter component. Embodiments further include a method of making an artificial soil composition, a method of growing plants in an artificial soil composition, and the like.