Artificial Turf Buffer Structure for Long-Term Shock Absorption
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Solution Overview
Problem
Existing artificial turf structures using shock-absorbing pads suffer from permanent compression, low recovery rate, and loss of dimensional stability due to repeated loading, necessitating improved shock absorption without fillers.
Innovation Solution
An artificial turf structure comprising a protective layer, a buffer layer with a three-dimensional structure, a bubble layer, and a pile unit, where the buffer layer is formed of woven or non-woven fabric with specific yarn fineness and thickness, and impregnated with elastic materials to enhance shock-absorbing performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If shock-absorbing pads are used in artificial turf, then shock-absorbing performance is improved, but permanent compression and loss of dimensional stability occur due to repeated loading
Solution Approach 1:
The buffer layer is divided into multiple layers (first buffer layer, second buffer layer, third buffer layer) with different structures and functions. The first buffer layer has a three-dimensional knitted structure for initial shock absorption, the second buffer layer has a foam structure for enhanced cushioning, and the third buffer layer provides additional support. This segmentation allows each layer to handle different aspects of shock absorption while maintaining overall dimensional stability.
Solution Approach 2:
The patent uses composite materials combining different buffer layer structures (knitted fabric, foam material) and pile yarns (first pile yarn, second pile yarn with different properties). The combination of knitted buffer layer and foam buffer layer creates a composite shock-absorbing system that maintains both shock-absorbing performance and dimensional stability over time.
2Strength
If particle-type fillers are used in artificial turf, then shock absorption is improved, but maintenance becomes inconvenient due to loss of filling material and compression of pile yarn
Solution Approach 1:
The invention extracts and eliminates the particle-type filler component from the artificial turf structure, replacing it with an unfilled design that uses a multi-layer buffer system. This removal of fillers eliminates the maintenance issues associated with filler loss and compression while maintaining shock-absorbing performance through the engineered buffer layers.
Solution Approach 2:
The buffer layers are designed as integrated, maintenance-free components that replace the need for refillable particle fillers. The buffer layer structure is intended to provide long-term shock absorption without requiring periodic refilling or maintenance, effectively replacing short-living filler materials with durable structural components.
3Strength
If the buffer layer thickness is increased to improve shock absorption, then shock-absorbing performance is improved, but the overall structure complexity and material usage increase
Solution Approach 1:
Different regions of the buffer layer system have different properties optimized for their specific functions. The first buffer layer uses a three-dimensional knitted structure with specific loop configurations for initial shock absorption, the second buffer layer uses foam material for enhanced cushioning in critical areas, and the third buffer layer provides additional support. This local optimization allows effective shock absorption without uniformly increasing overall complexity.
Solution Approach 2:
The patent transitions from a single-layer buffer design to a multi-layer vertical structure, adding the dimension of layering. The buffer layers are arranged in sequence (first, second, third buffer layers) with different thicknesses and material properties, creating a vertical gradient of shock-absorbing capabilities that improves performance without requiring excessive thickness in any single layer.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The structure maintains long-term buffering power and improved shock-absorbing performance, meeting Korean Industrial Standards for shock-absorbing rate and vertical deformation, while preventing foreign object entry and maintaining shape stability.
Implementation Method 1
a buffer layer disposed on a lower surface of the protective layer and having a three-dimensional structure comprising a front surface layer, an intermediate layer and a rear surface layer
Implementation Method 2
impregnated with elastic materials to enhance shock-absorbing performance
Data Source
AI summary
An artificial turf structure includes a protective layer, a buffer layer disposed on a lower surface of the protective layer and having a three-dimensional structure comprising a front surface layer, an intermediate layer and a rear surface layer, a bubble layer disposed on a lower surface of the buffer layer, a pile unit tufted to the protective layer, the buffer layer and the bubble layer, and a backing layer disposed on a lower surface of the bubble layer and preventing the pile unit from leaving.


