Digital As-Built Database Population for Material Delivery Location Estimation

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Solution Overview

Problem

Existing digital as-built databases often lack precise location information for construction materials, leading to inaccuracies and inefficiencies in project management, as load tickets do not consistently provide site location data.

Innovation Solution

An automatic system that populates a digital as-built database by correlating electronic load tickets with operational data from construction equipment, such as pavers, to infer and record the actual location of material delivery, using filters and historical data to enhance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If load tickets are used to track construction materials, then material accounting is achieved, but location information is missing

Engineering Contradiction:
Improvelocation informationVSAvoidmaterial accounting
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The system merges load ticket data with GPS tracking data and construction equipment operational data into a unified database. This integration combines material accounting information with location information, allowing the system to retrieve both types of data through a single query interface, thereby resolving the information loss without complicating material accounting operations

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system introduces a database as an intermediary layer between load tickets and location tracking. The database stores both material accounting data and GPS/equipment data, and uses queries to match them through common identifiers like load IDs and timestamps. This intermediary enables location information retrieval without directly modifying the load ticket system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If digital as-built databases are created from construction plans, then project documentation is established, but actual construction deviations are not captured

Engineering Contradiction:
Improvedocumentation accuracyVSAvoiddata collection system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system continuously collects real-time GPS location data and equipment operational data during construction, then compares this actual data against the planned construction specifications stored in the database. This feedback mechanism automatically identifies and records deviations from the plan, updating the as-built documentation to reflect actual construction conditions without requiring complex manual verification processes

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses automated data collection from GPS trackers and equipment sensors that self-report their status and location. The database automatically processes this incoming data, matches it with relevant load tickets and project specifications, and generates as-built records without requiring intensive human intervention, thereby capturing actual construction deviations efficiently

Inventive Principle:
Principle #25Self-service

3Loss of information

If thermal images are used for construction site documentation, then visual records are created, but detailed material and method information is lost

Engineering Contradiction:
Improvematerial and method detailsVSAvoiddata collection process
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The system employs a multi-functional data collection approach that simultaneously gathers GPS location data, equipment operational mode data, material load information, and chain of custody data through a single integrated database system. This universal platform captures diverse construction data types without requiring separate specialized systems for each data type, thereby preserving detailed material and method information while maintaining ease of data collection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system replaces visual documentation methods like thermal imaging with digital data tracking systems. Instead of capturing images that lack detailed information, the system uses electronic sensors and databases to automatically record precise material types, quantities, locations, and construction methods, providing searchable and analyzable data that supersedes the limitations of image-based documentation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If load tickets lack location data, then material tracking is simplified, but as-built database accuracy deteriorates

Engineering Contradiction:
Improvetracking systemVSAvoiddelivery location accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system pre-establishes a database structure that can accommodate both simplified load ticket data and detailed location information. GPS trackers and equipment sensors are pre-configured to collect and store location data with timestamps and load identifiers. When load tickets are entered, the system automatically queries this pre-collected location data and attaches it to the corresponding ticket records, thereby maintaining tracking simplicity while ensuring delivery location accuracy in the as-built database

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4657345A1Automatic digital as-built database populator and construction material delivery location estimator
Publication Date: 2025.12.03 HAUL HUB INC
  • EP4657345A1 patent drawingFigure 1
  • EP4657345A1 patent drawingFigure 2
  • EP4657345A1 patent drawingFigure 3

AI summary

Systems and methods automatically populate a digital as-built database from information about loads of construction materials delivered to construction projects, even if load tickets for the construction materials lack data indicating locations to or from which respective the loads were hauled. Construction machine sensor data is automatically collected from on-project construction equipment and matched with a filtered set of digital material load tickets collected from suppliers who provided the construction materials. These matches are used to estimate locations where the delivered construction materials are ultimately placed in the construction projects, and these locations are added to the as-built database, in association with their respective load tickets. In some cases, inferences are automatically drawn to automatically smooth or adjust location information in the machine sensor data, for example based on load ticket data, historical equipment or inspection information, and/or other data sources. These systems can generate a digital as-built on demand.