Ascorbic Acid Encapsulation via Emulsion Shell for Oxidation Prevention

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Solution Overview

Problem

Ascorbic acid is prone to degradation due to oxidation, especially in aqueous solutions, leading to sub-optimal anti-oxidative properties and limited stability in cosmetic and pharmaceutical formulations, with existing stabilization methods either dehydrating the compound or using chemically modified forms with reduced biological activity.

Innovation Solution

Encapsulating ascorbic acid in a hydrophilic first liquid within a hydrophobic second liquid, forming an emulsion that is then surrounded by a hydrophilic solid shell layer, creating a stable and protective environment that prevents degradation and migration, using a combination of emulsification and a suitable shell material like calcium-aliginate network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If ascorbic acid is used in aqueous solutions, then it provides good solubility and biological activity, but it degrades rapidly due to oxidation

Engineering Contradiction:
Improvesolubility of ascorbic acidVSAvoidstability of ascorbic acid
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The aqueous phase containing ascorbic acid is segmented into discrete droplets dispersed in the hydrophobic phase, with each droplet individually protected by the solid shell layer. This segmentation isolates the ascorbic acid from bulk water and oxygen, reducing oxidation while maintaining solubility within the droplet environment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The encapsulation structure employs a nested configuration where the aqueous phase (first liquid) containing ascorbic acid is nested within the hydrophobic phase (second liquid), which is in turn nested within the solid shell layer. This multi-layer nesting provides progressive protection while maintaining the aqueous environment necessary for ascorbic acid stability and activity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If ascorbic acid is dehydrated to prevent degradation, then stability is improved, but application is limited to dry formulations

Engineering Contradiction:
Improvestability of ascorbic acidVSAvoidapplication range of ascorbic acid
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The encapsulation creates different local environments: the innermost aqueous phase maintains high water content for ascorbic acid solubility and activity, the intermediate hydrophobic phase provides a moisture barrier, and the outer solid shell offers mechanical protection. This local quality differentiation allows the ascorbic acid to remain in its active hydrated form while the overall structure resists moisture ingress.

Inventive Principle:
Principle #3Local quality

3Reliability

If chemically modified forms of ascorbic acid are used, then degradation is reduced, but biological activity is decreased

Engineering Contradiction:
Improvestability of ascorbic acidVSAvoidbiological activity of ascorbic acid
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The hydrophobic phase and solid shell layer act as intermediary protective barriers between the ascorbic acid and external degradation factors (oxygen, moisture, light). These intermediaries prevent direct contact between ascorbic acid and harmful agents, maintaining the original chemical structure and biological activity of ascorbic acid while providing stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If ascorbic acid is encapsulated in traditional capsules, then protection is provided, but migration to and across the shell layer occurs

Engineering Contradiction:
Improveprotection of ascorbic acidVSAvoidmigration of ascorbic acid
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The encapsulation system uses a composite structure combining a hydrophobic phase (oil or wax) with a solid shell layer. This composite configuration creates a dual-barrier system where the hydrophobic phase prevents water-soluble ascorbic acid from reaching the shell interface, and the solid shell provides mechanical and chemical protection, together preventing migration and loss of ascorbic acid.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively preserves ascorbic acid by preventing oxidation and migration, maintaining its active form and anti-oxidative properties, even in moist environments, while allowing for controlled release at body temperature.

Implementation Method 1

an emulsion is formed containing said first liquid and said second liquid

Methodology Applied
Scientific EffectEmulsion: Emulsion

Implementation Method 2

said second liquid is substantially immiscible with said first liquid... wherein said second liquid is hydrophobic

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 3

said emulsion is encapsulated by a solid shell layer... creating a stable and protective environment that prevents degradation and migration

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 4

allowing for controlled release at body temperature

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS20230285309A1Method of preserving a reactive active compound, capsule and formulation
Publication Date: 2023.09.14 IAMFLUIDICS HLDG BV
  • US20230285309A1 patent drawing

AI summary

A reactive active compound is brought in a liquid. Said liquid, containing said active compound, is encapsulated by a surrounding shell layer and comprises an emulsion of a first liquid in a second liquid. Said active compound is dispersed in said first liquid. Said first liquid, containing said active compound, is dispersed in a second liquid that is substantially immiscible with said first liquid to form said emulsion. Said emulsion is encapsulated by said shell layer to preserve said reactive active compound in one or more a capsules that may be applied in a formulation.