Ascorbic Acid Reducing Agents for NO2 and CO Scrubber Treatment

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Solution Overview

Problem

Current methods for removing nitrogen dioxide (NO2) and carbon monoxide (CO) emissions from hydrocarbon burn processes are inefficient and can produce harmful byproducts, such as hydrogen sulfide gas, when using traditional sulfur-based reducing agents, which are also hazardous to handle.

Innovation Solution

The use of ascorbic acid-based reducing agents, including mono-dehydroascorbic acid, sodium ascorbate/erythorbate, and ammonium ascorbate/erythorbate, which are safer, more effective, and do not form harmful gases, combined with copper silver ionization to treat NO2 and CO emissions in standard scrubber systems without requiring modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sulfur-based reducing agents are used to remove nitrogen dioxide, then nitrogen dioxide removal effectiveness is improved, but harmful hydrogen sulfide gas is formed and handling safety deteriorates

Engineering Contradiction:
Improvenitrogen dioxide removal effectivenessVSAvoidhydrogen sulfide gas formation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameter of the reducing agent from sulfur-based compounds to ascorbic acid-based compounds. This substitution fundamentally alters the chemical reaction pathway, eliminating hydrogen sulfide formation while maintaining nitrogen dioxide removal effectiveness through redox reactions that produce harmless byproducts.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful interaction between reducing agents and nitrogen dioxide into a beneficial process by selecting ascorbic acid derivatives that react to form non-toxic products rather than harmful hydrogen sulfide gas, thus transforming a hazardous chemical process into a safe one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If sulfur-based reducing agents are used to treat nitrogen dioxide, then nitrogen dioxide removal is achieved, but handling safety and operational ease deteriorate

Engineering Contradiction:
Improvenitrogen dioxide removalVSAvoidhandling safety
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent changes the chemical composition parameter from sulfur-based to ascorbic acid-based reducing agents, which fundamentally improves handling safety while maintaining removal effectiveness. Ascorbic acid and its derivatives are non-hazardous, non-corrosive, and safe to handle, eliminating the safety concerns associated with sulfur compound handling.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If standard scrubber systems are used without modifications, then system simplicity is maintained, but treatment effectiveness for both nitrogen dioxide and carbon monoxide deteriorates

Engineering Contradiction:
Improvesystem modification requirementsVSAvoiddual pollutant treatment effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent makes the scrubber system multi-functional by using ascorbic acid-based reducing agents that simultaneously treat both nitrogen dioxide and carbon monoxide through dual chemical mechanisms: redox reactions for nitrogen dioxide and copper-mediated reactions for carbon monoxide, eliminating the need for separate treatment systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a composite chemical system combining ascorbic acid derivatives with copper compounds, creating a synergistic treatment mechanism that addresses both nitrogen dioxide and carbon monoxide removal within a single scrubber system, thereby improving dual pollutant treatment effectiveness without increasing system complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These ascorbic acid-based compounds enhance NO2 absorption and reduce CO emissions effectively in standard scrubber systems, avoiding the formation of harmful gases and allowing for simultaneous treatment of both pollutants without additional system modifications, ensuring compliance with environmental regulations.

Implementation Method 1

these chemicals when applied in a controlled manner have a stronger redox (reduction-oxidation) capability unique to NO2 compounds thus making them more efficient at reducing nitrogen dioxide levels

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

copper compounds in a form effective for treating carbon monoxide emissions thus making the combined chemistry of ascorbic acid and copper compounds an effective simultaneous treatment for both nitrogen dioxide and carbon monoxide emissions

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20240149210A1Combination carbon monoxide and nitrogen dioxide scrubber treatment and process
Publication Date: 2024.05.09 ROCHESTER MIDLAND CORP
  • US20240149210A1 patent drawing
  • US20240149210A1 patent drawing

AI summary

A scrubber system configured to react gas phase nitrogen dioxide and carbon monoxide emissions from process applications in scrubber tower equipment with the use of reducing agent chemistry combined with copper silver ionization.