ASIC Packaging for Electronic Brake Lamp Switch

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Solution Overview

Problem

Conventional electronic brake lamp switches are limited in reducing volume and cost due to the separation of sensing, output, and protection devices on a printed circuit board, with passive elements and circuits occupying significant space and contributing to high production costs.

Innovation Solution

Integration of sensing, output, and protection devices into a single Application-Specific Integrated Circuit (ASIC) that generates signals for the brake lamp and protects against overvoltage and short circuits, mounted on a printed circuit board to reduce space and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If sensing device, output device, and protecting device are mounted separately on a printed circuit board, then each device can be independently designed and manufactured, but the overall product volume increases and manufacturing cost increases

Engineering Contradiction:
ImproveIndependent device design and manufacturingVSAvoidProduct volume
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent integrates the sensing device, output device, and protecting device into a single ASIC chip. This merging of previously separate components into one integrated circuit dramatically reduces the overall product volume while maintaining the functional independence of each device through specialized circuit design within the ASIC.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple separate devices are mounted on a printed circuit board, then functional redundancy can be implemented, but the circuit structure becomes complex and failure rate increases

Engineering Contradiction:
ImproveFunctional redundancyVSAvoidCircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the sensing device, output device, and protecting device into a single ASIC chip. This merging of previously separate components into one integrated circuit dramatically reduces the overall product volume while maintaining the functional independence of each device through specialized circuit design within the ASIC.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9738218B2ASIC packaging type electronic brake lamp switch and electronic brake system applying the same
Publication Date: 2017.08.22 HYUNDAI MOTOR CO LTD
  • US9738218B2 patent drawing
  • US9738218B2 patent drawing
  • US9738218B2 patent drawing

AI summary

An electronic brake lamp switch may include an application-specific integrated circuit (ASIC) configured to generate a signal for turning on a brake lamp, an first output signal, and a second output signal, respectively, when a brake pedal is pressed and configured to package electrical elements for preventing failure when the failure such as outside overvoltage, abnormal surge or short circuit able to be generated on an output terminal occurs, and a printed circuit board (PCB) configured to receive power for operating the application-specific integrated circuit and to which the ASIC is mounted.