ASN Processing System for Early Discrepancy Detection

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Solution Overview

Problem

Existing supply chain management systems do not provide a mechanism to automatically evaluate Advanced Ship Notices (ASNs) against Purchase Orders (POs before items are shipped or received, leading to a lack of identification of discrepancies between items purchased and items shipped at an earlier stage in the process.

Innovation Solution

A method and system for automatically processing ASNs by comparing data fields in the ASN with corresponding data fields in the PO, determining a status associated with the shipment, and generating discrepancy reports to track and resolve any discrepancies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing supply chain management systems are used to process ASNs, then basic document processing is achieved, but automatic evaluation of ASNs against POs before shipment is not possible, leading to late discrepancy detection

Engineering Contradiction:
Improvediscrepancy detection timingVSAvoidtime to identify discrepancies
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary comparison between ASN data fields and PO data fields before the shipment is received at the distribution center. The processor automatically evaluates ASN information (such as item numbers, quantities, descriptions) against corresponding PO information in advance, identifying discrepancies before they reach the receiving dock, thus enabling early detection and resolution

Inventive Principle:
Principle #10Preliminary action

2Productivity

If manual processing of ASNs is used, then flexibility in handling various scenarios is maintained, but automation level remains low and processing efficiency is reduced

Engineering Contradiction:
ImproveASN processing efficiencyVSAvoidautomatic evaluation capability
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The system enables self-service automatic evaluation where the processor autonomously compares ASN data fields with PO data fields without human intervention. The system automatically identifies discrepancies, determines their nature, and generates reports, allowing the supply chain management system to serve itself in the evaluation process while maintaining high processing efficiency

Inventive Principle:
Principle #25Self-service

3Loss of information

If ASNs are processed only after receipt at distribution center, then receiving operations are simplified, but supply chain visibility and planning capability are reduced

Engineering Contradiction:
Improvesupply chain visibilityVSAvoidprocessing system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system introduces an intermediary automatic evaluation layer between ASN receipt and the distribution center receiving process. The processor acts as an intermediary that compares ASN information against PO information, generating discrepancy reports that provide enhanced supply chain visibility without complicating the actual receiving operations at the distribution center

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8095474B2Method for processing advanced ship notices (ASNs)
Publication Date: 2012.01.10 CATERPILLAR INC
  • US8095474B2 patent drawing
  • US8095474B2 patent drawing
  • US8095474B2 patent drawing

AI summary

A method is disclosed for automatically processing Advanced Ship Notices (ASNs). In one embodiment, the method receives a first set of data associated with an ASN. The method further compares one or more data fields included in the first set of data with a second set of data associated with a Purchase Order (PO). In addition, the method determines a status associated with a shipment of items based on the comparison.