Aspartic Protease Tuning for Cheese Yield and Faster Ripening
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Solution Overview
Problem
Existing aspartic proteases, such as bovine and camel chymosins, do not simultaneously achieve low proteolysis in milk coagulation for increased cheese yield and high proteolysis in cheese curd for faster ripening, leading to extended ripening times and suboptimal cheese production.
Innovation Solution
Development of an aspartic protease, preferably a chymosin, with a tailored C/P ratio for low proteolysis in milk coagulation and high proteolysis in cheese curd, enhancing cheese yield and ripening speed.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If bovine chymosin is used for milk coagulation, then cheese yield is improved, but ripening time is extended due to low proteolysis in cheese curd
Solution Approach 1:
The patent applies parameter changes by modifying the proteolytic activity parameters of the aspartic protease. The enzyme is engineered to have low proteolytic activity during milk coagulation (preserving cheese yield) while exhibiting high proteolytic activity during cheese curd ripening (accelerating proteolysis). This dual-mode parameter adjustment resolves the contradiction between maintaining high cheese yield and reducing ripening time.
2Productivity
If camel chymosin is used for milk coagulation, then ripening speed is improved due to high proteolysis in cheese curd, but cheese yield decreases
Solution Approach 1:
The patent employs parameter changes by creating an aspartic protease with controlled proteolytic activity levels at different stages. The enzyme maintains low proteolysis during coagulation to preserve cheese yield, then transitions to high proteolysis during ripening to achieve fast ripening speeds, thereby resolving the trade-off between cheese yield and ripening speed observed with camel chymosin.
3Reliability
If extended ripening periods are used, then cheese texture and aroma are improved, but production costs increase due to inventory and capital costs
Solution Approach 1:
The patent applies preliminary action by engineering the aspartic protease to be pre-configured with stage-specific proteolytic activities. The enzyme is designed beforehand to automatically exhibit low proteolysis during coagulation and high proteolysis during ripening, eliminating the need for extended ripening periods while still achieving desirable cheese texture and aroma, thus reducing production costs associated with long inventory holding.
4Productivity
If high proteolysis is achieved in milk coagulation, then faster ripening is obtained, but cheese yield is reduced due to protein loss
Solution Approach 1:
The patent resolves this contradiction through parameter changes by creating an aspartic protease with temporally differentiated proteolytic activity. The enzyme exhibits low proteolytic activity during milk coagulation to minimize protein loss and maintain high cheese yield, then switches to high proteolytic activity during cheese curd ripening to achieve fast ripening speeds, thereby decoupling the trade-off between proteolysis level and cheese yield.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The aspartic protease achieves higher cheese yield and faster ripening compared to bovine chymosin, with improved cheese texture and proteolysis, suitable for hard cheeses like Cheddar and Gouda.
Implementation Method 1
Chymosin (EC 3.4.23.4) has a high specificity and predominantly clots milk by cleavage of a single 104-Ser-Phe-|-Met-Ala-107 bond in kappa-chain of casein. As a side-activity, chymosin also cleaves alpha-casein primarily between Phe23 and Phe24
Implementation Method 2
Prochymosin is a substantially inactive form of the enzyme which, however, becomes activated under acidic conditions to the active chymosin by autocatalytic removal of the pro-fragment
Implementation Method 3
Enzymatic coagulation of milk by milk clotting enzymes or coagulants is one of the most important processes in the manufacture of cheeses. The enzymatic coagulation of milk by milk clotting enzymes or coagulants can be made by chymosins
Data Source
AI summary
The present invention generally relates to aspartic proteases (EC 3.4.23) for producing cheese.


