Aspartic Protease Tuning for Cheese Yield and Faster Ripening

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Solution Overview

Problem

Existing aspartic proteases, such as bovine and camel chymosins, do not simultaneously achieve low proteolysis in milk coagulation for increased cheese yield and high proteolysis in cheese curd for faster ripening, leading to extended ripening times and suboptimal cheese production.

Innovation Solution

Development of an aspartic protease, preferably a chymosin, with a tailored C/P ratio for low proteolysis in milk coagulation and high proteolysis in cheese curd, enhancing cheese yield and ripening speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If bovine chymosin is used for milk coagulation, then cheese yield is improved, but ripening time is extended due to low proteolysis in cheese curd

Engineering Contradiction:
Improvecheese yieldVSAvoidripening time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent applies parameter changes by modifying the proteolytic activity parameters of the aspartic protease. The enzyme is engineered to have low proteolytic activity during milk coagulation (preserving cheese yield) while exhibiting high proteolytic activity during cheese curd ripening (accelerating proteolysis). This dual-mode parameter adjustment resolves the contradiction between maintaining high cheese yield and reducing ripening time.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If camel chymosin is used for milk coagulation, then ripening speed is improved due to high proteolysis in cheese curd, but cheese yield decreases

Engineering Contradiction:
Improveripening speedVSAvoidcheese yield
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs parameter changes by creating an aspartic protease with controlled proteolytic activity levels at different stages. The enzyme maintains low proteolysis during coagulation to preserve cheese yield, then transitions to high proteolysis during ripening to achieve fast ripening speeds, thereby resolving the trade-off between cheese yield and ripening speed observed with camel chymosin.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If extended ripening periods are used, then cheese texture and aroma are improved, but production costs increase due to inventory and capital costs

Engineering Contradiction:
Improvecheese qualityVSAvoidripening duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by engineering the aspartic protease to be pre-configured with stage-specific proteolytic activities. The enzyme is designed beforehand to automatically exhibit low proteolysis during coagulation and high proteolysis during ripening, eliminating the need for extended ripening periods while still achieving desirable cheese texture and aroma, thus reducing production costs associated with long inventory holding.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If high proteolysis is achieved in milk coagulation, then faster ripening is obtained, but cheese yield is reduced due to protein loss

Engineering Contradiction:
Improveripening speedVSAvoidcheese yield
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent resolves this contradiction through parameter changes by creating an aspartic protease with temporally differentiated proteolytic activity. The enzyme exhibits low proteolytic activity during milk coagulation to minimize protein loss and maintain high cheese yield, then switches to high proteolytic activity during cheese curd ripening to achieve fast ripening speeds, thereby decoupling the trade-off between proteolysis level and cheese yield.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aspartic protease achieves higher cheese yield and faster ripening compared to bovine chymosin, with improved cheese texture and proteolysis, suitable for hard cheeses like Cheddar and Gouda.

Implementation Method 1

Chymosin (EC 3.4.23.4) has a high specificity and predominantly clots milk by cleavage of a single 104-Ser-Phe-|-Met-Ala-107 bond in kappa-chain of casein. As a side-activity, chymosin also cleaves alpha-casein primarily between Phe23 and Phe24

Methodology Applied
Scientific EffectProteolysis: Hydrolysis

Implementation Method 2

Prochymosin is a substantially inactive form of the enzyme which, however, becomes activated under acidic conditions to the active chymosin by autocatalytic removal of the pro-fragment

Methodology Applied
Scientific EffectAutocatalytic activation: Catalysis

Implementation Method 3

Enzymatic coagulation of milk by milk clotting enzymes or coagulants is one of the most important processes in the manufacture of cheeses. The enzymatic coagulation of milk by milk clotting enzymes or coagulants can be made by chymosins

Methodology Applied
Scientific EffectCoagulation: Coagulation

Data Source

PatentUS20260000087A1Aspartic Protease, Methods and Uses Thereof
Publication Date: 2026.01.01 CHR HANSEN AS
  • US20260000087A1 patent drawing
  • US20260000087A1 patent drawing
  • US20260000087A1 patent drawing

AI summary

The present invention generally relates to aspartic proteases (EC 3.4.23) for producing cheese.