Asphalt Mixture Using Digestate Additive for Binder Modification

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Solution Overview

Problem

Current asphalt mixture compositions face challenges with durability and environmental impact due to the limitations of bitumen, including high adhesiveness, poor workability, and significant environmental concerns related to bitumen usage and waste management.

Innovation Solution

The replacement of part or all of the bitumen in asphalt mixture compositions with digestate additive, derived from anaerobic digestion of organic waste, which improves the composition's properties and sustainability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If bitumen is used as binder in asphalt mixture composition, then the mixture achieves adequate binding strength, but the workability deteriorates due to high adhesiveness and the environmental impact increases

Engineering Contradiction:
Improvebinding strengthVSAvoidworkability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent modifies the bitumen binder by changing its chemical and physical parameters through the addition of modifiers and surfactants. This alters the viscosity and adhesiveness characteristics, improving workability while maintaining binding strength through controlled parameter adjustment of the binder system

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite binder system by combining bitumen with modifiers and surfactants. This composite material approach allows the system to exhibit both adequate binding strength from the bitumen component and improved workability from the modifier and surfactant components

Inventive Principle:
Principle #40Composite materials

2Strength

If bitumen is used as binder in asphalt mixture composition, then the mixture achieves adequate binding strength, but the environmental footprint increases due to bitumen usage and waste management issues

Engineering Contradiction:
Improvebinding strengthVSAvoidenvironmental footprint
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the binder composition to reduce environmental impact while maintaining binding strength through the incorporation of environmentally friendly modifiers and surfactants that alter the performance characteristics without relying solely on conventional bitumen

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent addresses environmental concerns by enabling the recycling and recovery of binder materials. The modified binder system allows for better reusability and reduces waste management issues associated with conventional bitumen, aligning with sustainable construction practices

Inventive Principle:
Principle #34Discarding and recovering

3Object-affected harmful factors

If digestate additive is used to replace bitumen, then the environmental footprint is reduced and cost-effectiveness is improved, but the adhesiveness may deteriorate

Engineering Contradiction:
Improveenvironmental footprintVSAvoidadhesiveness
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent introduces surfactants as intermediary substances that facilitate the transition from bitumen-based to digestate-based binding systems. These surfactants act as mediators that maintain adhesion properties even when digestate replaces bitumen, bridging the performance gap between conventional and alternative binders

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite binding system where digestate is combined with surfactants and potentially other modifiers. This composite approach allows the system to achieve both the environmental benefits of digestate replacement and the adhesive performance through synergistic interactions among the composite components

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If digestate additive is used to replace bitumen, then cost-effectiveness is improved, but the reliability of the asphalt mixture may deteriorate

Engineering Contradiction:
Improvecost-effectivenessVSAvoidmixture reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent systematically adjusts the composition parameters of the binder system when using digestate, optimizing the ratios of digestate, surfactants, and other modifiers to maintain reliable performance. This controlled parameter adjustment ensures that cost-effective digestate-based formulations achieve comparable reliability to conventional bitumen mixtures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs surfactants and modifiers as intermediary substances that enhance the performance and reliability of digestate-based binders. These intermediaries compensate for potential deficiencies in digestate alone, ensuring consistent and reliable asphalt mixture performance while maintaining cost-effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12139613B2Asphalt mixture composition comprising digestate additive
Publication Date: 2024.11.12 RENESCIENCE AS
  • US12139613B2 patent drawing
  • US12139613B2 patent drawing
  • US12139613B2 patent drawing

AI summary

The present invention relates to asphalt mixture compositions, suitable for building roads, pavements and paved areas, roofing, vehicle parking areas, house-drives, footways, recreation areas such as tennis courts or playgrounds, agricultural uses such as farm roads or animal cubicles, airfields, runways and access roads, hard standings, storage areas, hydraulic applications such as dam construction, coastal protection and other. The present invention also concerns a method of providing such compositions and various uses thereof. In particular, this invention concerns the replacement of, at least a part of, a binder or a binder composition comprised by said asphalt mixture composition, said binder or binder composition preferably being bitumen or polymer modified bitumen, with digestate additive and one or more further component(s), such as aggregate(s), additive(s) and/or filler(s).