Asphalt Dynamic Modulus Testing via Impact Load Stamp

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for determining the dynamic elastic modulus of asphalt, such as the splitting tension-swelling test, are labor-intensive, time-consuming, and cause permanent damage to the asphalt surface, making them unsuitable for field testing.

Innovation Solution

A field testing apparatus comprising a load device with a drop weight, spring element, and load stamp, equipped with acceleration and displacement sensors, which applies force impacts to the asphalt surface to measure dynamic elastic modulus without significant damage, allowing for on-site testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the splitting tension-swelling test is used to determine the dynamic elastic modulus of asphalt, then the test results are accurate, but the testing process is time-consuming and causes permanent damage to the asphalt surface

Engineering Contradiction:
Improvedynamic elastic modulus measurement accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts only the essential measurement function from the complex laboratory splitting tension-swelling test. By using a simple drop weight applied through a circular stamp to create a stress bulb in the asphalt, it isolates the key parameter (dynamic elastic modulus) measurement from the time-consuming and destructive full laboratory testing procedure, enabling rapid field testing while maintaining measurement accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified field test version that copies the essential measurement principle of the laboratory test. Instead of performing the complete splitting tension-swelling test in the laboratory, it uses a scaled-down drop weight impact method that replicates the core measurement function, allowing results to be obtained immediately in the field without sampling and laboratory processing delays.

Inventive Principle:
Principle #26Copying

2Measurement precision

If the splitting tension-swelling test is used to determine the dynamic elastic modulus of asphalt, then the test results are accurate, but the testing process causes permanent damage to the asphalt surface

Engineering Contradiction:
Improvedynamic elastic modulus measurement accuracyVSAvoidasphalt surface damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent concentrates the loading into a small circular stamp area (10-50 mm diameter), creating a localized stress bulb that affects only a limited volume of asphalt directly beneath the stamp. This localized approach obtains accurate dynamic elastic modulus measurements while minimizing the affected area and preventing the widespread permanent damage caused by removing cylindrical test specimens in the traditional method.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a dynamic impact load (drop weight) applied in a single brief moment rather than continuous loading. This periodic impact action determines the dynamic elastic modulus immediately without requiring prolonged testing that would cause progressive damage and eventual fracture of the asphalt surface, thus preserving the tested area.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If a drop weight tester is used to determine the dynamic elastic modulus, then the testing can be performed in the field, but the measured value represents the entire layer structure rather than the asphalt material property

Engineering Contradiction:
Improvefield testing capabilityVSAvoidasphalt material parameter accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses a small diameter circular stamp (10-50 mm) to concentrate the load into a localized stress bulb that primarily affects the asphalt layer. This localized stress distribution ensures that the measured dynamic elastic modulus reflects the asphalt material properties rather than the combined response of the entire pavement structure, while still enabling field testing operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the loading parameters by using a controlled drop weight impact through a small circular stamp, creating a specific stress distribution pattern that penetrates the asphalt layer. By adjusting the stamp diameter and drop height, the stress bulb is confined to the asphalt material, allowing field testing while obtaining accurate asphalt-specific material parameters rather than overall structural response.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and non-destructive determination of dynamic elastic modulus, facilitating on-site testing and reducing the time required for obtaining test results, suitable for assessing asphalt compaction during construction.

Implementation Method 1

a spring element (7) resting on the contact cap (6)

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

a drop weight (8) which is configured and arranged to be able to freely slide between the release mechanism (5) and the spring element (7) along the guide rod (4)

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

An acceleration sensor (12) constructed to measure the time dependence of the acceleration of the load stamp (2) is affixed to the load stamp (2)

Methodology Applied
Scientific EffectAcceleration: Accelerometer

Data Source

PatentUS9228927B2Field testing apparatus and method for determining the dynamic elastic modulus of asphalt
Publication Date: 2016.01.05 ZORN BERND
  • US9228927B2 patent drawing
  • US9228927B2 patent drawing
  • US9228927B2 patent drawing

AI summary

Field testing apparatus includes load device with drop weight for generating force impact and load stamp for introducing the force impact into asphalt. Load stamp is guided in a guide element. The load stamp is guided with its stamp face resting flat on the asphalt surface for testing. Time dependence of acceleration of load stamp is measured with acceleration sensor and movement of the load stamp is measured with displacement sensor. When impact force generated by the device is applied, the load stamp penetrates into the asphalt for testing. This penetration has a dynamic and a static depth (sdyn, sst). Load stamp is subjected to force impacts: For each force impact, time dependence of acceleration of load stamp and movement of load stamp are measured and temporarily stored, until static penetration depth (sst) is smaller than or equal to the predetermined minimum static penetration depth (sstmin).