Aspheric Lens Assembly for AR Eyebox Expansion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing augmented reality display technologies have a limited eyebox and are bulky due to the need for a large waveguide thickness to achieve sufficient exit dimensions, leading to reduced user immersion and increased device size and weight.

Innovation Solution

A lens assembly comprising a display panel and multiple lenses, where the N-th lens has an exit surface with a length-to-width ratio greater than 3:1, and includes aspheric surfaces to reduce aberrations, allowing for a larger eyebox and improved imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large waveguide thickness is used to achieve sufficient exit dimensions, then the exit dimensions are improved, but the device size and weight increase

Engineering Contradiction:
Improveexit dimensionsVSAvoiddevice weight
Core Design Contradiction:
Area of stationary objectVSWeight of stationary object

Solution Approach 1:

The optical system is segmented into multiple functional lens groups (first lens group for image formation, second lens group for beam expansion, third lens group for field of view adjustment). This segmentation allows each group to perform its specific function efficiently, achieving sufficient exit dimensions without requiring a large waveguide thickness, thereby reducing device weight while maintaining performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-dimension waveguide thickness approach to a multi-dimensional lens system configuration. By using multiple lenses with different focal lengths and positions arranged in sequence, the system achieves the required exit dimensions through spatial arrangement in multiple dimensions rather than increasing waveguide thickness, thus reducing overall device size and weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If a large waveguide thickness is used to achieve sufficient exit dimensions, then the exit dimensions are improved, but the device size increases

Engineering Contradiction:
Improveexit dimensionsVSAvoiddevice size
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The optical system is segmented into multiple functional lens groups (first lens group for image formation, second lens group for beam expansion, third lens group for field of view adjustment). This segmentation allows each group to perform its specific function efficiently, achieving sufficient exit dimensions without requiring a large waveguide thickness, thereby reducing device weight while maintaining performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-dimension waveguide thickness approach to a multi-dimensional lens system configuration. By using multiple lenses with different focal lengths and positions arranged in sequence, the system achieves the required exit dimensions through spatial arrangement in multiple dimensions rather than increasing waveguide thickness, thus reducing overall device size and weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If conventional lens designs are used, then the structure is simple, but the eyebox is limited and imaging quality is reduced

Engineering Contradiction:
Improvelens structure complexityVSAvoidimaging quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The optical system is segmented into multiple functional lens groups (first lens group for image formation, second lens group for beam expansion, third lens group for field of view adjustment). This segmentation allows each group to perform its specific function efficiently, achieving sufficient exit dimensions without requiring a large waveguide thickness, thereby reducing device weight while maintaining performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs aspheric surfaces on the lenses instead of simple spherical surfaces. The aspheric profiles (including even and odd aspheric terms in the surface equations) enable better correction of optical aberrations, improving imaging quality and expanding the eyebox while maintaining a manageable structural complexity through precise surface shaping.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens assembly provides a larger eyebox, reduces aberrations, and achieves excellent imaging quality, enhancing user immersion and reducing the size and weight of augmented reality devices.

Implementation Method 1

a lens assembly, comprising a display panel and N number of lenses; wherein the N number of lenses comprises a first lens having a receiving surface configured to receive image light from the display panel and an N-th lens having an exit surface through which the image light exits

Methodology Applied
Scientific EffectLight propagation and directional control: Refraction

Implementation Method 2

the exit surface is a first even aspheric surface... the first even aspheric surface satisfies the following function: wherein Z stands for a shortest distance between a respective point on the first even aspheric surface to a plane tangent to the first even aspheric surface at a vertex of the even aspheric surface; c stands for a curvature of the even aspheric surface; k stands for a quadratic surface coefficient; r stands for a shortest distance between the respective point on the first even aspheric surface to an optical axis of the lens assembly

Methodology Applied
Scientific EffectAspheric surface aberration correction: Refraction

Data Source

PatentUS20240369838A1Lens assembly and electronic device
Publication Date: 2024.11.07 BEIJING BOE DISPLAY TECH CO LTD
  • US20240369838A1 patent drawing
  • US20240369838A1 patent drawing
  • US20240369838A1 patent drawing

AI summary

A lens assembly is provided. The lens assembly includes a display panel and N number of lenses. The N number of lenses includes a first lens having a receiving surface configured to receive image light from the display panel and an N-th lens having an exit surface through which the image light exits, N≥2. On a side where the image light exits the N-th lens, the N-th lens has a length and a width. A ratio of the length to the width is greater than 3:1.