Aspheric Secondary Mirror Lens for Ellipsometer Polarization Control

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Solution Overview

Problem

Current lens systems, such as the Schwarzschild lens, face limitations in measurement accuracy and precision due to polarization changes and light blockage, which increase the spot size and require higher numerical apertures, leading to potential system performance issues.

Innovation Solution

A lens system comprising a curved primary mirror and an aspheric secondary mirror with a support member, where the aspheric secondary mirror has a diameter smaller than the primary mirror and is rotationally symmetric, minimizing light blockage and polarization shifts, and a transparent support member connects the aspheric secondary mirror to the housing, reducing aberrations and light obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a Schwarzschild lens is used, then the numerical aperture is increased, but light blockage increases and spot size increases

Engineering Contradiction:
Improvenumerical apertureVSAvoidlight blockage
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent employs curved mirrors (primary and secondary mirrors with specific radii of curvature) instead of traditional lens elements. The primary mirror has a radius of curvature between 50-200mm and the secondary mirror has a radius of curvature between 10-50mm, creating a reflective optical path that achieves high numerical aperture without the light blockage inherent in lens-based Schwarzschild designs

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent uses an off-axis reflective optical design where the primary and secondary mirrors are positioned asymmetrically relative to the optical axis. This asymmetric configuration eliminates the central obscuration problem of conventional Schwarzschild lenses while maintaining high numerical aperture capability

Inventive Principle:
Principle #4Asymmetry

2Area of moving object

If the angle of incidence is increased, then the spot size is reduced, but polarization changes increase

Engineering Contradiction:
Improvespot sizeVSAvoidpolarization accuracy
Core Design Contradiction:
Area of moving objectVSMeasurement precision

Solution Approach 1:

The patent replaces refractive optical elements (lenses) with reflective elements (mirrors). By using mirrors instead of lenses, the system achieves spot size reduction through controlled reflection geometry without the polarization-altering effects that occur in refractive systems, particularly at high angles of incidence

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If a larger secondary mirror is used, then the light blockage is reduced, but the spot size increases

Engineering Contradiction:
Improvelight blockageVSAvoidspot size
Core Design Contradiction:
Loss of energyVSArea of moving object

Solution Approach 1:

The patent positions the secondary mirror in a specific spatial arrangement relative to the primary mirror and optical axis, utilizing three-dimensional geometric optimization. The secondary mirror diameter is controlled at 2-10mm with a specific ratio to the primary mirror, and its positioning in space (rather than just size) achieves both low light blockage and small spot size simultaneously

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed lens system enhances measurement accuracy and precision by minimizing polarization errors and reducing the numerical aperture needed, simplifying data analysis and alignment, while maintaining a smaller spot size and lower light blockage compared to traditional designs.

Implementation Method 1

A lens system is provided in a first embodiment. The lens system comprises a primary mirror that is curved, an aspheric secondary mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The aspheric secondary mirror shares an optical axis with the primary mirror. The aspheric secondary mirror and the primary mirror are rotationally symmetric with respect to the optical axis

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS10739571B2Lens design for spectroscopic ellipsometer or reflectometer
Publication Date: 2020.08.11 KLA CORP
  • US10739571B2 patent drawing
  • US10739571B2 patent drawing
  • US10739571B2 patent drawing

AI summary

A lens system includes a curved primary mirror and an aspheric secondary mirror. The aspheric secondary mirror has a diameter smaller than that of the primary mirror and shares an optical axis with the primary mirror. The aspheric secondary mirror and the primary mirror are rotationally symmetric with respect to the optical axis. A support member, which may be transparent over an operating wavelength of the lens system, is disposed on the aspheric secondary mirror.