High-Order Aspherical Lens Optical Projection Device

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Solution Overview

Problem

Existing household projectors have large optical projection devices that lack portability and miniaturization, and suffer from poor projection imaging sharpness.

Innovation Solution

An optical projection device with a coaxial arrangement of a light source, light-concentrating component, and imaging component, utilizing high-order aspherical lenses and optical plastics, including a reflecting cup condenser lens and Fresnel lenses to concentrate and correct light for even illumination and aberration correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional lenses are used in the optical projection device, then the device can achieve basic projection function, but the device size becomes large and portability is lost

Engineering Contradiction:
Improvedevice sizeVSAvoidprojection imaging sharpness
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent changes the optical parameters by using high-order aspherical lenses instead of conventional spherical lenses. The aspherical lenses have specific surface curvature parameters that enable better light focusing within a compact structure, achieving both miniaturization and improved image sharpness simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite optical design combining multiple lens types (aspherical lenses, Fresnel lenses) with different optical properties. This composite approach allows the system to achieve compact size while maintaining high projection quality through the synergistic effect of different lens components

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the optical projection device is miniaturized, then portability is improved, but the projection imaging sharpness deteriorates

Engineering Contradiction:
ImproveportabilityVSAvoidprojection imaging sharpness
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent utilizes aspherical lens surfaces with specific curvature parameters to improve light focusing capabilities. The aspherical geometry allows for better correction of optical aberrations in a compact design, enabling sharp projection images despite the miniaturized device size

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

By optimizing the optical parameters of the aspherical lenses and adjusting the spacing between lens components, the patent achieves a balance between compact size and image quality. The specific parameter values provided in the patent enable miniaturization while maintaining projection sharpness

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If high-order aspherical lenses are used, then the image quality is improved, but the device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidoptical component complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple lens types (aspherical and Fresnel lenses) in a composite optical system. This approach distributes the optical correction functions across different components, achieving high image quality while managing system complexity through functional decomposition

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The optical system is segmented into multiple functional components (light source, light-concentrating component with aspherical lenses, imaging component with Fresnel and convex lenses). This segmentation allows each component to be optimized independently while working together to achieve overall high image quality

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves miniaturization of the projector while significantly improving image quality and user experience through the use of high-order aspherical lenses and optical plastics, enabling portable and practical household projection solutions.

Implementation Method 1

the first lens is a reflecting cup condenser lens

Methodology Applied
Scientific EffectLight reflection and refraction: Reflection

Implementation Method 2

the second lens is Fresnel lens

Methodology Applied
Scientific EffectFresnel lens focusing: Fresnel Lens

Implementation Method 3

the fourth lens and the fifth lens are both convex lenses

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Data Source

PatentUS11294268B1Optical projection device for household projectors
Publication Date: 2022.04.05 LI JING
  • US11294268B1 patent drawing

AI summary

The invention discloses an optical projection device for household projectors, comprising light source, light-concentrating component, liquid crystal display and imaging component, wherein light source, light-concentrating component, liquid crystal display and imaging component are arranged in a coaxial arrangement; the light-concentrating component comprises a first lens and a second lens; the imaging component comprises a third lens, a fourth lens and a fifth lens arranged side by side and coaxially in sequence. Compared with the prior art, in the invention, the light can be concentrated on the liquid crystal display by arranging the first lens and the second lens side by side and coaxially, and evenly illuminate the liquid crystal display; the first lens and the second lens are set as high-order aspherical lens members, which can realize the miniaturization of optical projection device and improve the image quality of household projectors, and thereby effectively improving user experience.