Aspiration Gas Sampling for Precise Multipoint Hazard Detection

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Solution Overview

Problem

Conventional gas measurement and analysis systems face challenges in effectively monitoring multipoint gases and air quality, especially in harsh environments, due to limitations in calibration consistency, dispersion-based detection methods, and the inability to leverage historical data for comprehensive analysis across multiple locations.

Innovation Solution

An aspiration-based system that utilizes a vacuum to collect gas samples from multiple points, condition them, and analyze them using a gas analyzing unit, generating alarms and alerts based on threshold determinations, which can include machine learning models, to provide real-time monitoring and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If diffusion type detection is used for multipoint gas monitoring, then the system can cover multiple locations, but the measurement precision and response time are insufficient

Engineering Contradiction:
Improvemonitoring coverage areaVSAvoidgas concentration measurement precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The system divides the monitoring function into two parts: (1) multiple remote sampling points that collect gas samples from different locations, and (2) a centralized analysis laboratory that performs precise measurements. This segmentation allows wide coverage through distributed sampling while maintaining high measurement precision through centralized sophisticated analysis equipment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary aspiration system that actively transports gas samples from remote locations to the analysis laboratory. This intermediary mechanism overcomes the limitations of passive diffusion by providing controlled, directed gas flow, enabling both wide spatial coverage and precise temporal measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If single point gas monitors are used, then the device complexity is low, but the ability to monitor multiple locations is limited

Engineering Contradiction:
Improvesystem structure complexityVSAvoidmultipoint monitoring capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The centralized gas analysis laboratory serves multiple sampling points through a single sophisticated analysis instrument. This multi-functional setup allows one high-precision analyzer to monitor gases from numerous different locations sequentially, providing versatile multipoint monitoring capability while avoiding the need for multiple complex distributed systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of deploying multiple identical monitoring systems at each location, the patent uses a single analysis laboratory that sequentially analyzes samples from different points. This copying approach replicates the monitoring function across space through time-multiplexed sample analysis, achieving multipoint capability with reduced overall system complexity.

Inventive Principle:
Principle #26Copying

3Ease of operation

If passive diffusion monitoring is used, then the ease of operation is high, but the productivity and response time are slow

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidgas sampling efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system implements periodic sampling cycles where the aspiration mechanism sequentially collects gas samples from multiple locations and transports them to the analysis laboratory. This periodic action maintains operational simplicity through automated cycling while dramatically improving productivity by actively gathering samples from all points within each cycle period, rather than waiting for slow diffusion.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The aspiration system maintains continuous operation by constantly drawing gas samples through the distribution network and delivering them to the analyzer. This continuous useful action eliminates idle diffusion waiting time, ensuring that gas monitoring productivity is maximized while the automated control maintains ease of operation.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient, calibrated, and comprehensive monitoring of multipoint gases and air quality, preventing hazards by detecting potential issues such as thermal runaway in batteries and maintaining equipment safety through precise gas sampling and analysis.

Implementation Method 1

an aspiration subsystem coupled to the distribution subsystem, wherein the aspiration subsystem generates a vacuum

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

operate the distribution subsystem to collect, via the vacuum, a gas sample from each of the plurality of gas sources

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20240039060A1Aspiration based measurement and analysis of multipoint gases
Publication Date: 2024.02.01 HONEYWELL INTERNATIONAL INC
  • US20240039060A1 patent drawing
  • US20240039060A1 patent drawing
  • US20240039060A1 patent drawing

AI summary

Systems, apparatuses, methods, and computer program products for aspiration based measurement and analysis of gases are provided. An example of such a system includes multiple gas sources, a distribution subsystem, an aspiration subsystem, a gas conditioning subsystem, and an gas analyzing unit. The distribution subsystem may include one or more valves, the aspiration subsystem may include one or more aspiration pumps, and the gas conditioning subsystem may include one or more gas conditioners. Various embodiments may include a purging subsystem and a cooling subsystem. The system may control the subsystems to measure and analyze a gas sample to determine an alarm state and generate and transmit one or more alarm states or alerts.