Assemblable modular wardrobe made of plastic material

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Solution Overview

Problem

Assemblable wardrobes made of plastic panels often deform or bend under the weight of items placed on internal shelves due to inadequate support structures.

Innovation Solution

An assemblable modular wardrobe design featuring a reinforcement structure with lateral cross-members, a connection cross-member, and L-shaped supports that distribute the weight to a vertical upright and connection cross-member, preventing panel deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fixed or removable supports are positioned on the inside surface of the rear panel and/or side panels to sustain shelves, then the wardrobe structure is simplified and easier to manufacture, but the panels can be deformed or bent under the weight of items placed on the shelves

Engineering Contradiction:
Improveease of manufactureVSAvoidstrength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The support structure is segmented into multiple components: vertical uprights positioned at the front and rear, horizontal cross-members connecting them, and shelf supports attached to the cross-members. This segmentation distributes the load across multiple points rather than concentrating it on the panels, preventing deformation while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure transitions from a two-dimensional arrangement (supports directly on panels) to a three-dimensional framework (vertical uprights extending forward from the rear panel, connected by horizontal cross-members). This adds depth to the support system, creating a spatial framework that distributes loads effectively without increasing panel stress.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If a reinforcement structure with vertical uprights and cross-members is implemented to prevent panel deformation, then the strength and stability of the wardrobe is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The vertical uprights serve multiple functions: they provide structural support to prevent panel deformation, serve as mounting points for shelf supports, and act as connection elements for horizontal cross-members. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity while achieving enhanced stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reinforcement structure combines different material properties by using rigid vertical uprights and cross-members (providing structural strength) paired with the existing panel materials. This composite approach creates a hybrid structure where each component contributes its optimal properties, achieving high stability without requiring complete restructuring of the entire wardrobe.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10709239B2Assemblable modular wardrobe made of plastic material
Publication Date: 2020.07.14 TERRY STORE AGE SPA
  • US10709239B2 patent drawing
  • US10709239B2 patent drawing
  • US10709239B2 patent drawing

AI summary

The invention relates to a modular wardrobe made of plastic material, comprising an assemblable reinforcement structure (15), where said assemblable reinforcement structure (15) comprises a pair of lateral cross-members (24), where each of the aforementioned lateral cross-members (24) is connectable to a connection cross-member (28) to form a stiffening structure (17) for the wardrobe (10) and where an L-shaped support (23) is further provided for sustaining shelves (61, 62) of the wardrobe (10), said L-shaped support (23) comprising a portion for connecting the connection cross-member (28) to a vertical upright (22) for forming said assemblable structure (15). The provision of the L-shaped support (23) allows one or the other shelf portion (61 or 62) to be selectively removed without having to use an upright for supporting the remaining shelf and hence increasing flexibility when using the wardrobe.