Assembled Light Steel Composite Wall Modular Design
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Solution Overview
Problem
Existing composite walls lack universality and convenience in assembly, transportation, installation, and decoration, requiring special processing and separate interior and exterior finishing.
Innovation Solution
An assembled light steel structure energy-saving composite wall design featuring a cement board and/or ceramic tile, columns, support rods, cross beams, diagonal braces, and diagonal draw steel bars, with a specific configuration of bolt holes and fasteners for easy assembly and decoration, using a filler like construction waste or stainless steel air box for insulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If existing composite wall designs are used, then structural stability is achieved, but assembly convenience and transportation ease deteriorate due to complex foundation requirements and special processing needs
Solution Approach 1:
The composite wall is divided into modular components including steel frames, insulation boards, and cladding panels that can be independently manufactured and assembled. This segmentation eliminates the need for complex foundation processing and enables convenient assembly through standardized connection nodes.
Solution Approach 2:
The steel frame structure serves multiple functions: providing structural support, enabling assembly connection, and facilitating transportation. The universal connection nodes can adapt to different wall configurations without requiring special processing, improving ease of operation while reducing overall system complexity.
2Ease of operation
If existing composite wall designs are used, then structural integrity is maintained, but transportation convenience deteriorates due to special processing requirements
Solution Approach 1:
The wall system is segmented into standardized modules that can be manufactured independently and transported efficiently. The steel frames, insulation boards, and cladding are designed as separate components with standardized dimensions, eliminating special processing requirements and improving transportation convenience.
Solution Approach 2:
The design adopts standardized parameter specifications for steel frame dimensions, connection node sizes, and panel dimensions. These standardized parameters enable mass production without special processing and facilitate convenient transportation and assembly, directly addressing the contradiction between transportation convenience and manufacturing ease.
3Adaptability or versatility
If existing composite wall designs are used, then basic wall function is achieved, but adaptability to various wall bodies deteriorates
Solution Approach 1:
The steel frame connection nodes are designed with universal adaptability to accommodate different wall configurations and loading conditions. The standardized connection system can be applied to various wall bodies without increasing overall system complexity, enabling wide adaptability while maintaining design simplicity.
Solution Approach 2:
The connection nodes incorporate adjustable and modular features that allow the wall system to adapt dynamically to different installation requirements and wall body types. This dynamic design capability enhances versatility without requiring complex customizations for each application scenario.
4Productivity
If traditional wall installation methods are used, then installation is completed, but time consumption and labor cost increase due to separate interior and exterior decoration requirements
Solution Approach 1:
The steel frame structure integrates structural support, insulation, and cladding functions into a unified system. The exterior cladding panels are directly mounted on the steel frames, eliminating the need for separate interior and exterior decoration processes. This merging of functions significantly improves installation efficiency and reduces time loss.
Solution Approach 2:
The insulation boards and cladding panels are pre-assembled and pre-finished during manufacturing, completing decoration functions before installation. This preliminary action eliminates post-installation decoration steps, directly improving productivity and reducing time consumption.
Data Source
AI summary
The assembled light steel structure energy-saving composite wall in the present invention comprises: a cement board and/or ceramic tile, a column, a support rod, a cross beam, a bottom plate, a diagonal brace and a diagonal draw steel bar. In the thickness direction of the composite wall, the horizontal side of each group of columns is outside the composite wall, a plurality of support rods and diagonal braces are installed between the four second vertical sides of the columns of the each opposite group of columns. In the width direction of the composite wall, a plurality of cross beams and diagonal draw steel bars are installed between the first vertical sides of the column of the adjacent groups of columns. On both sides of the thickness direction of the composite wall, the horizontal sides of the column of the two adjacent columns are provided with a cement board and/or a ceramic tile inserted by a strip fastener and a strip, and the space enclosed by the cement board and the ceramic tile, the cement board and the cement board or the ceramic tile and the ceramic tile is filled with the filler. The assembled light steel structure wall system is simple to assemble, convenient to transport, operate and maintain, energy-saving and heat-preserving, the wall installation and wall decoration is completed at one time.