Assembly for a heating/cooling ceiling, heating/cooling ceiling comprising such an assembly and method for mounting a heating/cooling ceiling
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Solution Overview
Problem
Existing heating/cooling ceiling systems lack simplicity, ease of assembly, and thermal insulation, leading to inefficiencies and increased costs due to complex components and heat loss.
Innovation Solution
A modular assembly system featuring brackets, insulation boards with grooves, and metal plates with omega-shaped grooves for secure pipe placement, allowing for easy installation and reduced heat loss, using a minimal number of components and connections to simplify the assembly process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If existing ceiling systems use complex components and structures, then structural strength and stability are improved, but device complexity and ease of assembly deteriorate
Solution Approach 1:
The ceiling system is divided into modular assemblies, each comprising a circulation pipe section, insulation panels, and support elements. These standardized modules can be independently manufactured and assembled, reducing overall system complexity while maintaining structural integrity through repeated modular units
Solution Approach 2:
Multiple functions are integrated into single components: the support structure simultaneously provides mechanical support, thermal insulation mounting, and pipe routing guidance. The insulation panels are combined with mounting features and pipe access openings, eliminating the need for separate components and simplifying assembly
2Loss of energy
If existing ceiling systems lack thermal insulation, then device complexity is reduced, but heat loss increases
Solution Approach 1:
Thermal insulation is integrated directly into the ceiling assembly structure itself, rather than being a separate add-on component. The insulation panels are positioned between the circulation pipes and the room space, providing thermal efficiency while being structurally incorporated into the design
Solution Approach 2:
The insulation panels serve multiple functions: they provide thermal insulation to reduce heat loss, support the circulation pipes through integrated mounting features, and contribute to the overall structural stability of the ceiling system
3Reliability
If existing ceiling systems use multiple connection points and components, then structural stability is improved, but installation time and cost increase
Solution Approach 1:
Connection features, mounting openings, and alignment guides are pre-formed during manufacturing of the modular assemblies. This preliminary preparation eliminates the need for complex field installations and multiple connection steps, reducing installation time while maintaining reliable connections through factory-prepared interfaces
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables a lightweight, easy-to-assemble, and thermally efficient heating/cooling ceiling that can be installed by one person without specialized tools, reducing heat loss and increasing reliability through reduced connections and the use of thermal insulation.
Implementation Method 1
the at least one insulation panel has bores which can be at least partially penetrable by the hook elements for fastening the at least one insulation panel to the cross beams
Data Source
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AI summary
The present invention relates to an assembly for mounting a heating/cooling ceiling on the upper part of a room or on the upper part of premises, wherein the assembly comprises brackets (12) for forming a support structure attached to the upper part of the room or premises by means of suspensions; fastening elements (14) that can be engaged with the brackets (12); crossbeams (13) for attachment to the brackets (12) by means of the fastening elements (14), such that the crossbeams (13) extend orthogonally to the brackets (12); hook elements (21) for attachment to the crossbeams (13) between the brackets (12);The invention comprises assemblies comprising at least one insulation panel (1), wherein the at least one insulation panel (1) has bores (4) which are at least partially penetrable by the hook elements (21) for fastening the at least one insulation panel (1) to the crossbeams (13), and retaining pins (24) which can be engaged with the hook elements (21) for fastening the assemblies to the crossbeams (13). Furthermore, the present invention relates to a heating/cooling ceiling with such an assembly and to a method for installing a heating/cooling ceiling.