Assembly for cleaning sensor cover and method of using the same

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Solution Overview

Problem

Autonomous vehicle sensors, particularly LIDAR sensors, face challenges in maintaining accuracy due to environmental contaminants like rain, snow, and debris on their covers, which existing cleaning methods fail to effectively remove.

Innovation Solution

An assembly comprising a wiper with a vibrating motor and heating element, connected to a rotating motor, which vibrates and rotates the sensor cover to dislodge contaminants, and sprays cleaning fluid through nozzles to efficiently clean the sensor cover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a wiper is used to clean the sensor cover, then cleaning capability is improved, but contaminants like rain, snow, and debris remain difficult to remove completely

Engineering Contradiction:
Improvecleaning capabilityVSAvoidcontaminant removal effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A vibrating motor is integrated into the wiper assembly to generate vibrations that travel through the wiper blade and sensor cover, creating mechanical forces that dislodge adhered contaminants such as rain, snow, and debris, thereby improving complete contaminant removal

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

A heating element is incorporated into the wiper assembly to change the thermal parameter of the system, heating the wiper blade and/or sensor cover to melt ice and snow, enhancing the ability to remove frozen contaminants that standard wipers cannot effectively clear

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the sensor cover is cleaned more thoroughly, then sensor accuracy is improved, but the cleaning system complexity increases

Engineering Contradiction:
Improvesensor accuracyVSAvoidcleaning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The heating element and vibrating motor are integrated into the existing wiper assembly, merging multiple cleaning functions (mechanical wiping, vibration, heating) into a single integrated unit rather than separate systems, thereby managing complexity while enhancing cleaning effectiveness

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wiper assembly is designed to perform multiple functions: standard wiping, vibration-based contaminant dislodgment, and heating for ice/snow removal, allowing a single system to address various contaminant types and conditions without requiring separate dedicated systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively removes rain, snow, and debris from sensor covers, enhancing sensor accuracy and reliability by using a combination of vibration, heating, and fluid spraying to address environmental contaminants.

Implementation Method 1

a vibrating motor configured to vibrate at least one of the wiper and the sensor cover

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

the wiper head includes a heating element configured to heat the blade

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

the wiper head includes at least one nozzle fluidly coupled to a source of cleaning fluid

Methodology Applied
Scientific EffectFluid spray cleaning: Fluid Spray

Data Source

PatentUS10549726B2Assembly for cleaning sensor cover and method of using the same
Publication Date: 2020.02.04 FORD GLOBAL TECH LLC
  • US10549726B2 patent drawing
  • US10549726B2 patent drawing

AI summary

An assembly for cleaning a sensor cover according to an exemplary aspect of the present disclosure includes, among other things, a sensor provided within the sensor cover, a wiper configured to wipe the sensor cover, and a vibrating motor configured to vibrate at least one of the wiper and the sensor cover. A method is also disclosed.