Assisted Opening Knife Blade with Multi-Directional Projections

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Solution Overview

Problem

Current tactical knives with rapid deployment blades lack consistency in opening the knife blade when withdrawn from a pocket, due to limited directional snag catchability, which affects the successful automatic deployment of the blade.

Innovation Solution

The assisted opening knife blade features multiple fin-like projections extending from the spine near the pivoting pin aperture, enhancing directional snag catchability by engaging the pocket lining and allowing the blade to pivot open as the knife is withdrawn, utilizing either standard bushings or ball bearings for pivoting and incorporating a locking mechanism for safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single projection is used for blade deployment, then the structure is simple, but the directional snag catchability is limited

Engineering Contradiction:
Improveblade deployment consistencyVSAvoidnumber of projections
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single projection is divided into multiple fin-like projections (first, second, and third projections) extending from different locations on the blade. This segmentation increases directional snag catchability by providing multiple contact points with the pocket lining, thereby improving blade deployment consistency while maintaining structural simplicity through integration with the blade body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The projections extend in multiple directions and planes from the blade surface rather than a single direction. The first projection extends from the spine, the second from the side, and the third from the opposite side, creating three-dimensional snag engagement that significantly improves catchability across various withdrawal orientations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple fin-like projections are added to enhance snag catchability, then automatic deployment success rate improves, but manufacturing complexity increases

Engineering Contradiction:
Improveautomatic deployment success rateVSAvoidblade fabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The multiple fin-like projections are merged into a single integrated blade structure rather than being separate components. This combining approach allows the projections to be formed simultaneously with the blade during manufacturing processes such as stamping or forging, thereby improving automatic deployment success rate while avoiding the increased complexity of assembling multiple separate parts.

Inventive Principle:
Principle #5Merging (Combining)

3Speed

If the blade is designed for rapid deployment, then opening speed increases, but consistency in opening from various orientations decreases

Engineering Contradiction:
Improveblade opening speedVSAvoidopening consistency from various orientations
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The fin-like projections are strategically positioned asymmetrically on the blade, with the first projection extending from the spine toward the tip, the second from the side, and the third from the opposite side. This asymmetric arrangement creates optimal snag engagement from multiple withdrawal orientations while maintaining rapid deployment speed through the spring-assisted mechanism.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The blade projections automatically engage with the pocket lining during withdrawal motion, triggering the spring mechanism to rapidly deploy the blade without requiring manual intervention. This self-service mechanism ensures consistent opening from various orientations while maintaining high speed through the stored elastic energy in the spring.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves the fastest deployment speeds and highest successful catchability rate for automatic blade deployment, ensuring the knife opens consistently and safely, even when withdrawn from various orientations within a pocket or pouch.

Implementation Method 1

As the user begins opening the blade with a thumb stud or flipper lever, the blade pivots to a point at which the spring or torsion mechanism engages the knife blade and pivots the blade toward the open position.

Methodology Applied
Scientific EffectElastic energy storage and release: Spring

Data Source

PatentUS11602864B1Assisted opening knife blade
Publication Date: 2023.03.14 PERKINS ALEXANDER
  • US11602864B1 patent drawing
  • US11602864B1 patent drawing
  • US11602864B1 patent drawing

AI summary

An assisted opening knife blade having a knife blade and at least two blade projections extending from the knife blade, wherein a proximal end of each blade projection extends beyond a side surface of the knife blade.