Asymmetric Metal Complex Catholytes for High-Solubility Flow Batteries

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Solution Overview

Problem

Current redox flow batteries face challenges with the instability of aromatic aqueous soluble organic (ASO) materials as catholytes due to side reactions, and the limitations of ferrocyanide, including low redox potential and high crossover rates, which restrict energy density and overall performance.

Innovation Solution

The development of asymmetrical metal complexes coordinated with between two and six hydrophilic ligands, where at least one ligand is chemically different, enhances solubility and tunable redox potential, addressing the limitations of existing catholyte materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If aromatic ASO materials are used as catholytes, then solubility and energy density can be improved, but electrochemical stability deteriorates due to Michael addition side reactions

Engineering Contradiction:
ImprovesolubilityVSAvoidelectrochemical stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses composite materials by combining metal centers (Fe, Co, Mn, Ni, Cu, Zn) with organic ligands (bipyridine, phenanthroline, terpyridine) to create metal-organic complexes. This composite approach allows the material to benefit from both the high solubility of organic compounds and the electrochemical stability of metal centers, resolving the contradiction between solubility and stability in catholyte materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical parameters of the catholyte materials by introducing metal centers with specific redox potentials and coordinating them with hydrophilic ligands. This parameter change enables tuning of both solubility (through ligand selection) and electrochemical stability (through metal center selection), simultaneously improving both characteristics that were previously contradictory

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ferrocyanide is used as catholyte, then electrochemical stability is maintained, but redox potential and energy density are limited

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidredox potential
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the redox potential parameter by selecting different metal centers (Fe, Co, Mn, Ni, Cu, Zn) with varying standard redox potentials. For example, using Co(III)/Co(II) or Fe(III)/Fe(II) complexes provides higher redox potentials than ferrocyanide, while maintaining electrochemical stability through the coordination sphere of the metal center

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If small inorganic ions are used as active materials, then redox potential can be achieved, but crossover rates increase significantly

Engineering Contradiction:
Improveredox potentialVSAvoidcrossover rate
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The patent creates composite metal-organic complexes that combine the electrochemical activity of metal centers with the size and structure of organic ligands. This composite structure increases the effective size of the active material compared to small inorganic ions, thereby reducing crossover rates through the membrane while maintaining the desired redox potential

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The organic ligands act as intermediaries that connect the metal center to the overall complex structure. This intermediary role of the ligand increases the hydrodynamic radius of the active species, reducing crossover while the metal center maintains the electrochemical function and redox potential

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If symmetrical metal complexes are used, then synthetic simplicity is maintained, but solubility is limited

Engineering Contradiction:
Improvesynthetic simplicityVSAvoidsolubility
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies asymmetry by using ligands with different substituents (e.g., R1, R2, R3 groups that can be different) in the coordination sphere of the metal center. This asymmetric design disrupts crystal packing efficiency and enhances solubility in aqueous and organic solvents, while the core synthesis pathway remains relatively simple through standard coordination chemistry

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetrical metal complexes demonstrate significantly improved solubility and electrochemical performance, achieving higher redox potentials and energy densities compared to ferrocyanide, with enhanced stability and reduced crossover in redox flow batteries.

Implementation Method 1

the recent introduction of aqueous organic species provides a viable way to overcome the limitations of traditional transition metal ions as active materials for redox flow batteries (RFB)

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

an asymmetrical metal complex comprising a metal center coordinated with between two and six hydrophilic ligands

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Data Source

PatentUS12206112B2Asymmetric metal complex as an active material of a flow battery
Publication Date: 2025.01.21 THE UNIVERSITY OF AKRON
  • US12206112B2 patent drawing
  • US12206112B2 patent drawing
  • US12206112B2 patent drawing

AI summary

The present invention teaches an asymmetrical metal complex comprising a metal center coordinated with between two and six hydrophilic ligands, wherein at least one of said hydrophilic ligands is chemically different than the other said hydrophilic ligands.