Asymmetric Annular Centering Spring for Bearing Vibration Damping

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Solution Overview

Problem

Conventional centering spring designs in gas turbine engines, such as the squirrel cage design, are prone to amplifying vibrations and do not effectively reduce cyclic fatigue, leading to excessive structural loads and potential damage.

Innovation Solution

The use of asymmetric annular springs in the bearing compartment, which can be adjusted in material, thickness, turns per unit area, length, or shape, to reduce vibration amplification and provide improved damping, including a combination of first and second annular springs with angular or material asymmetry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional symmetric centering spring designs (squirrel cage) are used, then the structure is simple and easy to manufacture, but vibration amplification occurs and cyclic fatigue is not reduced

Engineering Contradiction:
Improvereduction of cyclic fatigueVSAvoidasymmetric spring design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing the annular spring with non-uniform thickness, material distribution, or geometric parameters around the circumference. This asymmetric configuration creates unequal stiffness characteristics that prevent resonance and vibration amplification, thereby reducing cyclic fatigue in the bearing compartment while accepting increased design complexity.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If asymmetric annular springs are implemented, then vibration amplification is reduced and damping is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevibration amplificationVSAvoidspring manufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent implements local quality by varying the thickness, material composition, or geometric parameters of the annular spring at different circumferential locations. This allows specific regions of the spring to have different stiffness characteristics, effectively reducing vibration amplification while maintaining manufacturability through localized modifications rather than complete redesign.

Inventive Principle:
Principle #3Local quality

3Strength

If symmetric spring designs are used, then manufacturing is easier, but excessive structural loads occur due to vibration

Engineering Contradiction:
Improvestructural load reductionVSAvoidspring configuration complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent uses asymmetric spring configuration to eliminate resonant conditions that cause excessive structural loads. By creating non-uniform stiffness distribution around the annular spring, the design prevents vibration amplification that would otherwise transmit harmful loads to the bearing compartment and surrounding structures.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetric annular springs effectively reduce vibration amplification and enhance damping, leading to reduced structural loads and improved durability of gas turbine engine components.

Implementation Method 1

During operation, the rotating shafts and other rotating turbomachinery can vibrate about the engine centerline. If not dampened, these vibrations may cause excessive structural loads and result in damage.

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

Dampers are used adjacent to the bearing assemblies to reduce the amplitudes of vibrations in the rotating shaft that are transmitted to the rest of the gas turbine engine.

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

One commonly used viscous damper is the squeeze film damper, which utilizes a small, fluid-filled annular gap between the bearing and a nonrotating housing. Radial motion of the rotating shaft causes relative motion between the bearing and the nonrotating housing, which changes the gap to squeeze a damping fluid within the annulus, dampening the motion of the rotating shaft.

Methodology Applied
Scientific EffectSqueeze film damping: Viscous Damping

Data Source

PatentUS11542835B2Asymmetry in annular centering spring
Publication Date: 2023.01.03 RTX CORP
  • US11542835B2 patent drawing
  • US11542835B2 patent drawing
  • US11542835B2 patent drawing

AI summary

An assembly for use in a bearing compartment having an axis includes a bearing outer race configured to be located in the bearing compartment. The assembly further includes at least one annular spring positioned in the bearing outer race and being asymmetric in at least one of the axial direction or the circumferential direction relative to the axis to reduce the likelihood of amplification of vibration experienced by the at least one annular spring.