Asymmetric Coil Pattern Width for Wireless Power Transmission

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing coil components for wireless power transmission systems face challenges in reducing AC resistance and impedance differences due to magnetic field influences, leading to increased losses and heat generation.

Innovation Solution

A coil component design featuring spiral-shaped planar conductors with varying pattern widths and configurations, including radially divided turns and overlapping coil patterns, to optimize inductance and impedance balance, reducing losses and AC resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the coil pattern width is made symmetrical on both inner and outer peripheral sides, then the manufacturing process is simplified, but the AC resistance cannot be reduced sufficiently due to unequal magnetic field intensity distribution

Engineering Contradiction:
Improvecoil pattern width symmetryVSAvoidAC resistance
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies asymmetry by making the coil pattern width different on the inner and outer peripheral sides. Specifically, the pattern width on the inner peripheral side is made smaller than that on the outer peripheral side, which corresponds to the region with stronger magnetic field intensity. This asymmetric design allows for better reduction of AC resistance by adapting the pattern width to the local magnetic field conditions, while still maintaining manufacturing feasibility through a systematic design approach.

Inventive Principle:
Principle #4Asymmetry

2Power

If multiple coil patterns are connected in parallel to increase transmitted power, then the power transmission capability is improved, but impedance differences among coil patterns cause inhomogeneous current density distribution and increased losses

Engineering Contradiction:
Improvetransmitted powerVSAvoidlosses due to impedance difference
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies local quality by making each coil pattern have different pattern widths at different radial positions (inner vs. outer peripheral sides). This local variation in pattern width compensates for the impedance differences caused by varying distances from the magnetic sheet, thereby achieving more homogeneous current density distribution among parallel-connected coil patterns and reducing energy losses.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces AC resistance and impedance differences, minimizing heat generation and enhancing efficiency in wireless power transmission systems.

Implementation Method 1

by interlinking magnetic flux generated by the transmitting coil with the receiving coil, power is transmitted by wireless

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The coil pattern positioned on each of the inner and outer peripheral sides is strongly affected by a magnetic field, so that by reducing the pattern width at this portion

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS11443893B2Coil component and wireless power transmission circuit having the same
Publication Date: 2022.09.13 TDK CORP
  • US11443893B2 patent drawing
  • US11443893B2 patent drawing
  • US11443893B2 patent drawing

AI summary

Disclosed herein is a coil component that includes a coil pattern spirally wound in a plurality of turns. The coil pattern has an innermost turn positioned at an innermost periphery, an outermost turn positioned at an outermost periphery, a middle turn whose turn number counted from the innermost or outermost turn is intermediate among all the turns, and a center position of a line length. The coil pattern is designed such that a pattern width at the center position is larger than pattern widths of the innermost and outermost turns, and that a total or average value of pattern widths of turns positioned between the outermost turn and the middle turn is larger than a total or average value of pattern widths of turns positioned between the innermost turn and the middle turn.