Asymmetric Demagnetizing Coil for Fixing Roller Heat Control
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional fixing devices face issues with overheating and defective fixing due to heat generation imbalances when handling recording papers of slightly different sizes, particularly with induction heating systems, where the demagnetizing coil's position is difficult to align correctly for small-size papers, leading to temperature instability and coil deterioration.
Innovation Solution
The fixing device incorporates a demagnetizing coil with an asymmetric shape that overlaps the excitation coil, allowing for varying magnetic flux reduction along the axial direction, enabling gentle heat value changes and widening the range of applicable paper widths by adjusting the demagnetizing coil's shape, orientation, and placement to ensure appropriate heat distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the demagnetizing coil is positioned to coincide with the end of the recording paper, then overheating at the end of the fixing roller is prevented, but defective fixing occurs due to insufficient heat generation in the region through which the paper passes
Solution Approach 1:
The demagnetizing coil is designed with an asymmetric shape where the overlapping width with the excitation coil varies along the axial direction. Specifically, the overlapping width is smaller at the end side (where recording paper does not pass) and larger at the center side (where recording paper passes). This asymmetric configuration allows the demagnetizing coil to reduce magnetic flux more strongly at the end region to prevent overheating, while maintaining sufficient magnetic flux at the center region to ensure proper heat generation for fixing, thereby resolving the contradiction between preventing overheating and maintaining fixing quality.
2Temperature
If the demagnetizing coil overlaps excessively with the excitation coil, then heat generation is reduced at the end of the fixing roller, but the temperature in the region through which the paper passes becomes insufficient causing defective fixing
Solution Approach 1:
The demagnetizing coil implements local quality by having different overlapping widths with the excitation coil at different axial positions. The overlapping width is locally adjusted to be smaller at the end region and larger at the center region. This local variation in overlapping width creates corresponding local variations in demagnetizing effect, allowing the end region to have reduced heat generation (preventing overheating) while the center region maintains sufficient heat generation (ensuring proper fixing), thus resolving the contradiction between temperature control and operational stability.
3Device complexity
If a symmetric demagnetizing coil is used, then the structure is simple, but it cannot accommodate recording papers of slightly different sizes without causing overheating or defective fixing
Solution Approach 1:
The demagnetizing coil adopts an asymmetric shape with varying overlapping width along the axial direction, where the overlapping width transitions from smaller at the end side to larger at the center side. This asymmetric design provides adaptability to different paper sizes by creating a gradient demagnetizing effect that can accommodate variations in paper width without requiring complex adjustments or multiple coil configurations, thus resolving the contradiction between structural simplicity and adaptability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution stabilizes heat generation across a wider range of paper widths, preventing overheating and defective fixing, while allowing for efficient operation with various paper sizes without requiring complex adjustments or additional components, thus enhancing the device's usability and reliability.
Implementation Method 1
an excitation coil that is provided extending in the axial direction along the fixing rotor and causes induction heating by applying an alternating magnetic field to the fixing rotor
Implementation Method 2
a demagnetizing coil that is placed overlapping an excitation coil through which the recording paper does not pass when a recording paper of a narrow width is fixed by a fixing rotor... a current that cancels a change in the magnetic flux caused by the excitation coil flows through the demagnetizing coil
Data Source
AI summary
In an image forming apparatus having a fixing rotor (22) that is driven to rotate and fixes an image by heating a recording paper while conveying the paper pressurized against the rotor, an excitation coil (24) that is provided extending in an axial direction along the fixing rotor (22) and causes induction heating by applying an alternating magnetic field to the fixing rotor (22), and a demagnetizing coil (25) that is provided superposed on an end of the excitation coil (24) and is able to partially diminish a magnetic flux generated by the excitation coil (24), by making the shape of the portion that belongs to the demagnetizing coil (25) and overlaps the excitation coil (24) has an asymmetrical shape have no axis of symmetry in the direction in which the recording paper is conveyed, a trouble due to overheating and defective fixing due to a shortage in the generation of heat can be reduced even when a plurality of kinds of recording papers of slightly different sizes are used.


